IP Library Granted Patent US 9,719,445
Granted Patent B2
US 9,719,445 · App. 14/823,806 · Granted Aug 1, 2017

Lambda virtual sensor systems and methods for a combustion engine

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Quick Facts
Patent No.
US 9,719,445
App. No.
14/823,806
Granted
Aug 1, 2017
Kind
B2
Abstract

In one embodiment, a method includes receiving, via a first sensor, a signal representative of at least one of a manifold pressure, a manifold temperature, or a manifold mass flow rate of a manifold. The method further includes deriving, via a manifold model and the first sensor signal, a gas concentration measurement at a first manifold section of the manifold. The method additionally includes applying the gas concentration measurement during operations of an engine, wherein the manifold is fluidly coupled to the engine.

Claims (87)

1. A system comprising

an engine control system comprising a processor configured to:

receive, via a first sensor, a signal representative of at least one of a manifold pressure, a manifold temperature, or a manifold mass flow rate of a manifold;

derive, via a manifold model and the first sensor signal, an oxygen concentration measurement at a first manifold section of the manifold; and

apply the gas concentration measurement during operations of an engine, wherein the manifold is fluidly coupled to the engine.

2. The system of claim 1 , wherein the manifold model comprises a physics-based mass flow model accounting for a compressor bypass recirculating flow through the manifold, and wherein the manifold comprises a charging manifold fluidly coupled to an inlet of the engine and configured to provide fuel and an oxidant to the inlet.

3. The system of claim 1 , wherein the oxygen concentration measurement comprises a lambda measurement

λ

2

s

=

1

-

c

g

2

s

c

g

2

s

AFR

s

,

wherein c g2s is representative of the gas concentration measurement derived via the manifold model and the first sensor signal and wherein AFR s is representative of the stoichiometric air to fuel ratio (AFR) of the engine.

4. The system of claim 1 , wherein the processor is configured to execute a Kalman filter to derive one or more estimated states when deriving, via the manifold model, the oxygen concentration measurement, and wherein the one or more estimated states are applied for controlling the engine.

5. The system of claim 4 , wherein the one or more estimated states comprise the gas concentration measurement, a pressure, an engine speed, a turbocharger speed, or a combination thereof.

6. A tangible, non-transitory computer readable medium storing code configured to:

receive, via a first sensor, a signal representative of at least one of a manifold pressure, a manifold temperature, or a manifold mass flow rate of a manifold;

derive, via a manifold model and the first sensor signal, a gas concentration measurement at a first manifold section of the manifold; and

apply the oxygen concentration measurement during operations of an engine, wherein the manifold is fluidly coupled to the engine.

7. The tangible, non-transitory computer readable medium of claim 6 , wherein the oxygen concentration measurement comprises a lambda measurement.

8. The tangible, non-transitory computer readable medium of claim 6 , wherein the code configured to derive, via the manifold model, the gas concentration measurement, comprises code configured to execute a Kalman filter to derive one or more estimated states.

9. The tangible, non-transitory computer readable medium of claim 8 , comprising code configured to recursively apply an engine output y to derive the one or more estimated states, wherein the engine output y comprises at least one of an intake manifold pressure, an engine speed, a generator electrical power, or a combination thereof, and wherein the engine is mechanically coupled to an electrical generator to produce the generator electrical power during operations.

10. The tangible, non-transitory computer readable medium of claim 8 , wherein the Kalman filter is configured to derive a control input u, and wherein applying the oxygen concentration measurement during operations of an engine comprises applying the control input u, to control the engine during operations.

11. A method, comprising:

receiving, via a first sensor, a signal representative of at least one of a manifold pressure, a manifold temperature, or a manifold mass flow rate of a manifold;

deriving, via a manifold model and the first sensor signal, a gas concentration measurement at a first manifold section of the manifold; and

applying the gas concentration measurement during operations of an engine, wherein the manifold is fluidly coupled to the engine.

12. The method of claim 11 , wherein the manifold model comprises a physics-based mass flow model accounting for a compressor bypass recirculating flow through the manifold.

13. The method of claim 12 , wherein the manifold comprises a charging manifold fluidly coupled to an inlet of the engine and configured to provide fuel and an oxidant to the inlet.

14. The method of claim 11 , wherein the oxygen concentration measurement comprises a lambda measurement.

15. The method of claim 14 , wherein the lambda measurement comprises a

λ

2

s

=

1

-

c

g

2

s

c

g

2

s

AFR

s

,

wherein c g2s is representative of the gas concentration measurement derived via the manifold model and the first sensor signal and wherein AFR s is representative of the stoichiometric air to fuel ratio (AFR) of the engine.

16. The method of claim 11 , wherein deriving, via the manifold model, the oxygen concentration measurement, comprises executing a Kalman filter to derive one or more estimated states.

17. The method of claim 16 , wherein the Kalman filter comprises an Extended Kalman Filter (EKF) configured to analyze non-linear data.

18. The method of claim 17 , wherein the EKF is configured to derive a control input u comprising a desired gas flow, a throttle valve control input, a bypass valve control input, or a combination thereof, and wherein applying the oxygen concentration measurement during operations of an engine comprises applying the control input u, to control the engine during operations.

19. The method of claim 17 , wherein the EKF is configured to recursively apply an engine output y to derive the one or more estimated states, wherein the engine output y comprises at least one of an intake manifold pressure, an engine speed, a generator electrical power, or a combination thereof, and wherein the engine is mechanically coupled to an electrical generator to produce the generator electrical power during operations.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY ENTITY PREVIOUSLY RECORDED AT REEL: 48489 FRAME: 001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 11, 2019
From: GENERAL ELECTRIC COMPANY
To: AI ALPINE US BIDCO INC
Reel/Frame 049858/0407 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2019
From: GENERAL ELECTRIC COMPANY
To: AI ALPINE US BIDCO LLC
Reel/Frame 048489/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2015
From: PENUELA, OSCAR EDUARDO SARMIENTO; SATRIA, MEDY; HUBER, JOHANNES; SRINIVASAN, PRASHANT
To: GENERAL ELECTRIC COMPANY
Reel/Frame 036311/0009 →