IP Library Granted Patent US 9,988,124
Granted Patent B2
US 9,988,124 · App. 14/823,857 · Granted Jun 5, 2018

Suspension assembly

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Quick Facts
Patent No.
US 9,988,124
App. No.
14/823,857
Granted
Jun 5, 2018
Kind
B2
Abstract

A suspension assembly is disclosed. The suspension assembly is configured for movement under compression when installed for use in a vehicle providing at least one wheel. The assembly comprises a leg; a compression rod assembly comprising a compression rod movable within the leg; a piston assembly comprising a seal and a piston; and an isolator configured to deform under compression to provide isolation between the compression rod assembly and the piston assembly. The compression rod can translate under compression with deformation of the isolator before movement of the piston. The suspension assembly may be configured to provide a response to a force such as compression. An isolation member between the compression rod assembly and the piston assembly may be configured so that a force imparted on the compression rod assembly compresses the isolation member without translation of the piston. A spring system comprises a leg, a piston assembly comprising a piston, a compression rod assembly comprising a compression rod, a gas chamber adjacent to the piston assembly, and an isolator configured to deform under compression of the compression rod without translation of the piston.

Claims (39)

1. A suspension assembly configured for movement under compression when installed for use in a vehicle providing at least one wheel comprising:

(a) a leg;

(b) a compression rod assembly comprising a compression rod movable within the leg;

(c) a piston assembly comprising a seal and a piston;

(d) an isolator adjacent to the compression rod and adjacent to the piston and configured to separate the compression rod from the piston and to deform under compression to provide isolation between the compression rod assembly and the piston assembly;

wherein the compression rod of the compression rod assembly can translate under compression with deformation of the isolator before movement of the piston of the piston assembly.

2. The suspension assembly of claim 1 further comprising a gas chamber; wherein the piston assembly is configured to operate against a pressure force from the gas chamber.

3. The suspension assembly of claim 1 wherein the isolator comprises a compliant member.

4. The suspension assembly of claim 1 configured wherein a static friction is developed between the seal of the piston assembly and the leg; and configured wherein the isolator isolates the compression rod from the piston until the static friction is overcome under compression.

5. The suspension assembly of claim 4 further comprising a gas chamber configured to provide a pressure force; wherein the piston of the piston assembly is configured to operate against the pressure force from the gas chamber.

6. The suspension assembly of claim 4 wherein the isolator comprises a rubber member.

7. The suspension assembly of claim 4 wherein the vehicle comprises a bicycle comprising a bicycle fork; and wherein the at least one wheel comprises a wheel secured to the bicycle fork.

8. The suspension assembly of claim 4 configured wherein a bump encountered by the wheel to cause compression at the wheel will cause the compression rod assembly to move toward the piston and transmit a force to the piston assembly; and wherein under a load from the force the isolator deforms without translation of the piston until the static friction provided by the seal at the piston assembly is overcome.

9. The suspension assembly of claim 1 wherein the compression rod assembly comprises a head configured to engage the isolator; wherein the compression rod and the head of the compression rod assembly are configured to move in response to movement of the at least one wheel.

10. A suspension assembly configured to provide a response to a compression force comprising:

(a) a compression rod assembly comprising a movable compression rod and a head;

(b) a piston assembly comprising a movable piston;

(c) an isolation member between the head of the compression rod assembly and the piston assembly configured to separate the compression rod from the piston and configured so that a force imparted on the compression rod assembly compresses the isolation member without translation of the piston.

11. The suspension assembly of claim 10 comprising a gas chamber; wherein the piston assembly operates under a force provided by the gas chamber.

12. The suspension assembly of claim 10 wherein the isolation member is made of rubber.

13. The suspension assembly of claim 10 comprising a bicycle fork.

14. The suspension assembly of claim 10 wherein the piston assembly comprises the piston and a seal.

15. The suspension assembly of claim 14 wherein the seal provides a static friction for the piston assembly.

16. The suspension assembly of claim 15 wherein the piston is configured to move when the static friction provided by the seal is overcome by a force on the compression rod; and wherein the isolation member is configured to enable the compression rod to move without translation of the piston until the static friction provided by the seal is overcome.

17. The suspension assembly of claim 10 wherein the force is at least one of a low amplitude force and a high frequency force.

18. A spring system comprising:

(a) a leg;

(b) a piston assembly comprising a piston;

(c) a compression rod assembly comprising a compression rod;

(d) a gas chamber adjacent to the piston assembly which is adjacent to the compression rod assembly;

(e) an isolator configured to separate the piston and the compression rod and to deform adjacent to the piston assembly and adjacent to the compression rod assembly;

wherein the isolator is configured to deform under compression of the compression rod without translation of the piston at the piston assembly.

19. The spring system of claim 18 wherein the isolator comprises a compliant member.

20. The spring system of claim 18 wherein the isolator comprises a rubber member.

21. The spring system of claim 18 wherein the compression rod assembly comprises the compression rod and a head; wherein the head of the compression rod is configured to contact the isolator.

22. The spring system of claim 21 further comprising a pressurized gas chamber; wherein the compression rod is movable up and down within the leg and towards the pressurized gas chamber; and wherein the isolator comprises a compliant member between the head of the compression rod and the piston assembly; and wherein the compliant member is configured to isolate low amplitude high frequency vibration at the compression rod from the piston assembly.

23. The spring system of claim 18 configured to operate as a suspension system.

24. The spring system of claim 23 wherein the suspension system comprises a bicycle fork providing the leg.

25. The spring system of claim 18 further comprising a top out spring facilitating movement of the compression rod.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Jan 24, 2025
From: TOWN BANK N.A.
To: HB PERFORMANCE SYSTEMS, INC.; HAYES BICYCLE GROUP, INC.; HB POWERSPORTS GROUP INC.
Reel/Frame 070179/0800 →
SECURITY AGREEMENT Recorded Jan 24, 2025
From: HB PERFORMANCE SYSTEMS, INC.; HAYES BICYCLE GROUP, INC.
To: GIBRALTAR BUSINESS CAPITAL, LLC
Reel/Frame 070005/0410 →
RELEASE OF SECURITY INTEREST Recorded Sep 3, 2020
From: BMO HARRIS BANK N.A.
To: HAYES BICYCLE GROUP, INC.; HB POWERSPORTS GROUP, INC.; HB PERFORMANCE SYSTEMS, INC.
Reel/Frame 053701/0815 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2020
From: KWATERSKI, EDWARD C.
To: HAYES BICYCLE GROUP, INC.
Reel/Frame 053487/0656 →
SECURITY INTEREST Recorded May 19, 2020
From: HB PERFORMANCE SYSTEMS HOLDINGS LLC; HB PERFORMANCE SYSTEMS, INC.; HAYES BICYCLE GROUP, INC.; HB POWERSPORTS GROUP, INC.; HB SPECIALITY PRODUCTS GROUP, INC.; HB HK HOLDINGS, INC.; HB GOVERNMENT SYSTEMS, LLC
To: TOWN BANK, N.A.
Reel/Frame 052705/0836 →