IP Library Granted Patent US 10,184,089
Granted Patent B2
US 10,184,089 · App. 14/825,815 · Granted Jan 22, 2019

Process for the aromatization of dilute ethylene

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Quick Facts
Patent No.
US 10,184,089
App. No.
14/825,815
Granted
Jan 22, 2019
Kind
B2
Abstract

Described herein are processes for the conversion of ethylene into C5+ olefins, naphthenics, and aromatics via a dual catalyst reaction utilizing a dehydroaromatization catalyst.

Claims (27)

1. An exothermic process of converting ethylene in a hydrocarbon gas feed, said process comprising:

a. contacting a hydrocarbon gas feed or a portion thereof comprising ethylene and propylene diluted with a dilution feed comprising hydrocarbons substantially free of olefins with a nitrogen-adsorbing guard bed;

b. introducing the hydrocarbon gas feed into a reactor comprising at least one heterogeneous dehydroaromatization catalyst comprising

(i) ZSM-5;

(ii) amorphous silica, alumina, or a combination thereof;

(iii) Zn and/or Cu; and

(iv) at least one exchanged metal of Group IA or IIA or lanthanide series; and

c. converting ethylene and propylene in the hydrocarbon gas feed to a naphtha boiling-range product comprising at least one aromatic compound.

2. The process of claim 1 , wherein the reactor further comprises at least two beds of catalyst, wherein each bed has an independent hydrocarbon gas feed point.

3. The process of claim 2 , wherein said reactor further comprises a system for controlling the temperature of the hydrocarbon gas feed, wherein said system is located on at least one of the at least 2 feed points.

4. The process of claim 1 , further comprising using at least one cross-exchanger to transfer heat from an effluent of the reactor or using at least one cross-exchanger to add heat to the hydrocarbon gas feed.

5. The process of claim 4 , wherein the liquid naphtha boiling-range product is collected downstream of the cross-exchanger.

6. The process of claim 5 , wherein said liquid naphtha boiling-range product is collected in a vapour/liquid separation drum, absorption tower or a distillation column, or any combination thereof.

7. The process of claim 1 , wherein said nitrogen-adsorbing guard bed removes nitrogen compounds chosen from ammonia, nitriles, amines, and combinations thereof.

8. The process of claim 1 , wherein the hydrocarbon gas feed or portion thereof comprises a refinery fluidized catalytic cracker gas (FCC Gas), a refinery deep catalytic cracker gas (DCC Gas), a refinery coker gas, equivalents or combinations thereof.

9. The process of claim 1 , wherein the hydrocarbon gas feed further comprises trace quantities of water and trace quantities of hydrogen sulphide, mercaptans, carbon monoxide and/or carbon dioxide.

10. The process of claim 1 , wherein said heterogenous dehydroaromatization catalyst comprises between about 20% and about 85% ZSM-5 by weight.

11. The process of claim 1 , wherein the naphtha boiling-range product is a liquid.

12. The process of claim 1 , wherein the hydrocarbon gas feed contains hydrogen.

13. The process of claim 1 , wherein a temperature of the reactor is between about 200° C. and about 500° C.

14. The process of claim 1 , wherein the heterogenous dehydroaromatization catalyst comprises a second three-dimensional-framework, crystalline, silica/alumina species in an amount less than about 35% weight.

15. The process of claim 14 , wherein the second three-dimensional-framework, crystalline, silica/alumina species is Zeolite Y or Beta zeolite.

16. The process of claim 1 , wherein a feed ratio of the hydrocarbon feed to the dilution feed is controlled.

17. The process of claim 16 , whereby wherein the feed ratio is controlled to maintain an ethylene content in the feed of less than 20% by weight to the reactor.

18. The process of claim 16 , wherein the dilution ratio changes for a single reactor over time.

19. The process of claim 16 , wherein the dilution ratios of any two reactors processing the feed are independently controlled.

20. The process of claim 1 , wherein the dilution feed comprises a methane rich gas or a process gas recycle.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2021
From: INV NYLON CHEMICALS AMERICAS, LLC
To: KOCH TECHNOLOGY SOLUTIONS, LLC
Reel/Frame 056228/0391 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR'S NAME PREVIOUSLY RECORDED AT REEL: 055094 FRAME: 0793. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Mar 9, 2021
From: INVISTA NORTH AMERICA S.A.R.L.
To: INVISTA NORTH AMERICA, LLC
Reel/Frame 055537/0561 →
CHANGE OF NAME Recorded Feb 1, 2021
From: INVISTA NORTH AMERICAL S.A.R.L.
To: INVISTA NORTH AMERICA, LLC
Reel/Frame 055094/0793 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2021
From: INVISTA NORTH AMERICA, LLC
To: INV NYLON CHEMICALS AMERICAS, LLC
Reel/Frame 054914/0897 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2018
From: CROSS, WILLIAM M.; SHAY, DANIEL TRAVIS; ZHANG, RUI CHI; ZHANG, FANG
To: INVISTA NORTH AMERICA S.A.R.L.
Reel/Frame 045038/0662 →