IP Library Granted Patent US 9,839,715
Granted Patent B2
US 9,839,715 · App. 14/826,122 · Granted Dec 12, 2017

Anti-microbial foams containing polymer-stabilized silver nanoparticles

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Quick Facts
Patent No.
US 9,839,715
App. No.
14/826,122
Granted
Dec 12, 2017
Kind
B2
Abstract

An absorbent wound dressing comprises a hydrophilic porous substrate and polymer-stabilized silver nanoparticles distributed throughout the porous substrate. The silver nanoparticles have a particle size d 50 in the range of about 45 nm to about 85 nm and the silver nanoparticles are present in the substrate in an amount of about 0.16% to about 1.5% by weight of the total weight of the substrate. The wound dressing produces a 7-day log reduction of 4 or more for bacteria in accordance with the Modified AATCC Test Method 100. The wound dressing is also non-cytotoxic in accordance with ISO 10993-5 standard procedure for medical device cytotoxicity assessment.

Claims (38)

1. An absorbent wound dressing comprising:

a hydrophilic porous substrate; and

polymer-stabilized silver nanoparticles distributed throughout the porous substrate, the silver nanoparticles having a particle size d 50 in the range of about 45 nm to about 85 nm and the silver nanoparticles being present in the substrate in an amount of about 0.16% to about 1.5% by weight of the total weight of the substrate;

wherein the wound dressing produces a 7-day log reduction of 4 or more for bacteria in accordance with the Modified AATCC Test Method 100;

wherein the wound dressing is non-cytotoxic in accordance with ISO 10993-5 standard procedure for medical device cytotoxicity assessment; and

wherein the hydrophilic porous substrate comprises open-celled windows and closed-celled windows.

2. The wound dressing of claim 1 , wherein the silver nanoparticles are present in an amount from about 0.75% to about 1.5% by weight of the substrate.

3. The wound dressing of claim 1 , further comprising one or a combination of polyhexamethylene biguanide (PHMB) and chlorhexidine gluconate (CHG).

4. The wound dressing of claim 1 , wherein the polymer-stabilized silver nanoparticles are distributed substantially uniformly throughout the substrate.

5. The wound dressing of claim 1 , wherein the wound dressing produces a 24-hour log reduction of 2 or more for fungal species.

6. The wound dressing of claim 1 , wherein the wound dressing produces a 7-day log reduction of 4 or more for gram-negative bacteria.

7. The wound dressing of claim 1 , wherein the wound dressing produces a 7-day log reduction of 4 or more for gram-positive bacteria.

8. The wound dressing of claim 1 , wherein:

the silver nanoparticles are present in an amount of 0.25% by weight of total weight of the hydrophilic porous substrate; and

the hydrophilic porous substrate comprises polyhexamethylene biguanide (PHMB) in an amount of 1.00% by weight of the hydrophilic porous substrate.

9. The wound dressing of claim 1 , wherein:

the silver nanoparticles are present in an amount of about 0.75% by weight of total weight of the hydrophilic porous substrate; and

the hydrophilic porous substrate comprises polyhexamethylene biguanide (PHMB) in an amount of about 0.50% by weight of the hydrophilic porous substrate.

10. The wound dressing of claim 1 , wherein:

the silver nanoparticles are present in an amount of about 0.10% to about 2.00% by weight of the hydrophilic porous substrate; and

the hydrophilic porous substrate comprises polyhexamethylene biguanide (PHMB) in an amount of about 0.10% to about 2.00% by weight of the hydrophilic porous substrate.

11. The wound dressing of claim 1 , wherein:

the silver nanoparticles are present in an amount of about 0.10% to about 2.00% by weight of the total weight of the hydrophilic porous substrate;

the hydrophilic porous substrate comprises polyhexamethylene biguanide (PHMB) in an amount of about 0.10% to about 2.00% by weight of the hydrophilic porous substrate, and

the hydrophilic porous substrate comprises chlorhexidine gluconate (CHG) in an amount of about 0.10% to about 2.00% by weight of the hydrophilic porous substrate.

12. The wound dressing of claim 1 , wherein:

the silver nanoparticles are present in an amount of about 0.10% by weight of the hydrophilic porous substrate; and

the hydrophilic porous substrate comprises polyhexamethylene biguanide (PHMB) in an amount of about 0.75% to about 1.50% by weight of the hydrophilic porous substrate.

13. The wound dressing of claim 1 , wherein the hydrophilic porous substrate comprises a polyurethane foam.

14. An absorbent wound dressing comprising:

a hydrophilic porous substrate;

polymer-stabilized nanoparticles distributed throughout the porous substrate, wherein the nanoparticles are comprised of elemental silver;

polyhexamethylene biguanide (PHMB); and

chlorhexidine gluconate (CHG);

wherein the wound dressing produces a 7-day log reduction of 4 or more for bacteria in accordance with the Modified AATCC Test Method 100;

wherein the wound dressing is non-cytotoxic in accordance with ISO 10993-5 standard procedure for medical device cytotoxicity assessment; and

wherein the hydrophilic porous substrate comprises open-celled windows and closed-celled windows.

15. The wound dressing of claim 14 , wherein the hydrophilic porous substrate comprises a polyurethane foam.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Mar 30, 2018
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: POREX TECHNOLOGIES CORPORATION F/K/A ESSENTRA POROUS TECHNOLOGIES CORP.
Reel/Frame 045393/0092 →
SECURITY INTEREST Recorded Mar 29, 2018
From: AG INDUSTRIES LLC; AIR SYSTEM PRODUCTS LLC; CHEMCO MANUFACTURING CO., INC.; FILTRATION GROUP LLC; FILTRAN LLC; JONELL FILTRATION PRODUCTS, INC.; KAYDON CUSTOM FILTRATION CORPORATION; POREX CORPORATION; PURAFIL, INC.; POREX TECHNOLOGIES CORPORATION
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 045768/0001 →
SECURITY INTEREST Recorded May 22, 2017
From: POREX TECHNOLOGIES CORPORATION, F/K/A, ESSENTRA POROUS TECHNOLOGIES CORP.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 042461/0917 →
CHANGE OF NAME Recorded May 22, 2017
From: ESSENTRA POROUS TECHNOLOGIES CORP.
To: POREX TECHNOLOGIES CORPORATION
Reel/Frame 042528/0180 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2015
From: JAYAKODY, CHANDRASIRI; JOLES, ANTHONY J.; SRINIVASAN, RAMESH; STOLTZ, GEOFFREY M.
To: ESSENTRA POROUS TECHNOLOGIES CORP.
Reel/Frame 036324/0264 →