IP Library Granted Patent US 10,081,547
Granted Patent B2
US 10,081,547 · App. 14/828,961 · Granted Sep 25, 2018

Electrode material, electrode and electrical storage device

Inventors: Kang Ko Chung (Minato-ku, JP); Ryo Tanaka (Minato-ku, JP); Takahiro Shimizu (Minato-ku, JP); Kouji Senoo (Minato-ku, JP); Satoshi Shimobaba (Minato-ku, JP); Yukio Hosaka (Minato-ku, JP); Fujio Sakurai (Minato-ku, JP); Masahiro Yamamoto (Hokuto, JP); Kenji Kojima (Hokuto, JP)
Assignees: JSR CORPORATION; JM ENERGY CORPORATION
C01B31/08C01B31/02H01G11/42H01G11/44H01G11/50H01G11/86H01M4/587C01P2006/14C01P2006/16C01P2006/37H01G11/04H01G11/24H01G11/38H01M10/0525Y02E60/13
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Quick Facts
Patent No.
US 10,081,547
App. No.
14/828,961
Granted
Sep 25, 2018
Kind
B2
Abstract

The present invention relates to an electrode material, an electrode, an electrical storage device and a lithium-ion capacitor, and the electrode material includes a carbon material and reduces its weight at a temperature not more than 650° C. by 20% relative to the weight thereof before heating when thermogravimetric analysis is performed on the electrode material with a heating rate of 5° C./min in an air flow at a rate of 100 ml/min.

Claims (35)

1. An electrode material comprising a carbon material,

wherein a temperature at which the electrode material reduces a weight thereof by 20% relative to the weight thereof before heating is not more than 650° C. when thermogravimetric analysis is performed on the electrode material with a heating rate of 5° C./min in an air flow at a rate of 100 ml/min,

wherein the carbon material is a composite carbon material which comprises a core-forming carbon material and a coating carbon material, and the composite carbon material is a calcined product of a mixture which comprises carbon material particles and a nitrogen-containing organic polymer,

wherein a content of nitrogen element in the nitrogen-containing organic polymer is from 0.25 to 2% by mass, and

wherein a specific surface area of the electrode material is from 1 to 50 m 2 /g.

2. The electrode material according to claim 1 , wherein the temperature at which the electrode material reduces the weight thereof by 20% is a temperature not less than 500° C.

3. The electrode material according to claim 1 , wherein the electrode material comprises basic functional groups, and a content of the basic functional groups is in the range of 0.015-0.20 mmol/g.

4. The electrode material according to claim 1 , wherein a volume of macropores having pore diameters of 50-400 nm in the electrode material is 0.02-0.20 cc/g.

5. The electrode material according to claim 1 , wherein a volume of mesopores having pore diameters of 2-50 nm in the electrode material is 0.001-0.05 cc/g.

6. The electrode material according to claim 1 , wherein a temperature at which the weight reduction ceases is not more than 700° C. when thermogravimetric analysis is performed on the electrode material in a range from 30 to 1000° C. with a heating rate of 5° C./min in an air flow at a rate of 100 ml/min.

7. The electrode material according to claim 6 , wherein the temperature at which the weight reduction ceases is not less than 650° C.

8. An electrode comprising the electrode material according to claim 1 .

9. An electrical storage device comprising a negative electrode which comprises the electrode according to claim 8 .

10. A lithium-ion capacitor comprising the electrode material according to claim 1 .

11. The electrode material according to claim 1 , wherein a temperature at which the carbon material particles reduce a weight thereof by 20% relative to the weight thereof before heating is more than 650° C. when thermogravimetric analysis is performed on the carbon material particles with a heating rate of 5° C./min in an air flow at a rate of 100 ml/min.

12. The electrode material according to claim 1 , wherein a temperature of the calcination of the mixture is in a range from 700 to 2000° C.

13. The electrode material according to claim 1 , wherein the core-forming carbon material is a graphite crystalline carbon material having a (002) interplanar spacing in a range of from 0.335 to 0.338 nm.

14. The electrode material according to claim 1 , wherein the mixture further comprises carbon black or carbon fibers.

15. The electrode material according to claim 1 , wherein a temperature at which the electrode material reduces the weight thereof by 20% relative to the weight thereof before heating is not more than 630° C.

16. The electrode material according to claim 1 , wherein the temperature at which the electrode material reduces the weight thereof by 20% is a temperature not less than 550° C.

17. The electrode material according to claim 1 , wherein the specific surface area of the electrode material is from 5 to 30 m 2 /g.

18. An electrode material comprising a carbon material,

wherein a temperature at which the electrode material reduces a weight thereof by 20% relative to the weight thereof before heating is not more than 650° C. when thermogravimetric analysis is performed on the electrode material with a heating rate of 5° C./min in an air flow at a rate of 100 ml/min,

wherein the carbon material is a composite carbon material which comprises a core-forming carbon material and a coating carbon material, and the composite carbon material is a calcined product of a mixture which comprises carbon material particles and a nitrogen-containing organic polymer,

wherein an amount of the nitrogen-containing organic polymer in the mixture is from 30 to 500 parts by mass with respect to 100 parts by mass of the core-forming carbon material, and

wherein a specific surface area of the electrode material is from 1 to 50 m 2 /g.

19. The electrode material according to claim 18 , wherein the amount of the nitrogen-containing organic polymer in the mixture is from 60 to 400 parts by mass with respect to 100 parts by mass of the core-forming carbon material.

20. The electrode material according to claim 18 , wherein the electrode material comprises basic functional groups, and a content of the basic functional groups is in the range of 0.015-0.20 mmol/g.

21. The electrode material according to claim 18 , wherein a volume of macropores having pore diameters of 50-400 nm in the electrode material is 0.02-0.20 cc/g.

22. The electrode material according to claim 18 , wherein a volume of mesopores having pore diameters of 2-50 nm in the electrode material is 0.001-0.05 cc/g.

23. The electrode material according to claim 18 , wherein a temperature at which the weight reduction ceases is not more than 700° C. when thermogravimetric analysis is performed on the electrode material in a range from 30 to 1000° C. with a heating rate of 5° C./min in an air flow at a rate of 100 ml/min.

24. An electrode comprising the electrode material according to claim 18 .

25. An electrical storage device comprising a negative electrode which comprises the electrode according to claim 24 .

26. The electrode material according to claim 18 , wherein a content of nitrogen element in the nitrogen-containing organic polymer is from 0.25 to 2% by mass.

27. The electrode material according to claim 18 , wherein the specific surface area of the electrode material is from 5 to 30 m 2 /g.

Assignments (3)
CHANGE OF NAME Recorded Jan 15, 2021
From: JM ENERGY CORPORATION
To: MUSASHI ENERGY SOLUTIONS CO., LTD.
Reel/Frame 055010/0052 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2020
From: JSR CORPORATION
To: JM ENERGY CORPORATION
Reel/Frame 052104/0245 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2015
From: CHUNG, KANG KO; TANAKA, RYO; SHIMIZU, TAKAHIRO; SENOO, KOUJI; SHIMOBABA, SATOSHI; HOSAKA, YUKIO; SAKURAI, FUJIO; YAMAMOTO, MASAHIRO; KOJIMA, KENJI
To: JSR CORPORATION; JM ENERGY CORPORATION
Reel/Frame 036349/0399 →
Priority Claims (1)
JP 2014-176987 · Sep 1, 2014 · national
Continuity (1)
Related Publication 20160060125A1 · Mar 3, 2016