Rigid panel sections can include a rigid panel, a first frame member, a second frame member and a coupling mechanism. The rigid panel can have a first face, a second face opposite the first face, and an edge therebetween. The first face can having a first margin adjacent the edge and the second face can have a second margin adjacent the edge. The first frame member can be disposed along at least a portion of the edge and can have a first flange overlying the first margin. A second frame member, distinct from the first frame member, can be disposed along at least a portion of the edge and can have a second flange overlying the second margin. The coupling mechanism connecting the second frame member and the first frame member together can be positioned outboard of the edge. Methods of assembling the rigid panel sections are also provided.
1. A tonneau cover for covering a cargo bed, the tonneau cover comprising a plurality of rigid panel sections foldable between a deployed arrangement for covering the cargo bed and a folded arrangement wherein the panel sections are stacked for accessing the cargo bed, the tonneau cover including at least one rigid section comprising:
a rigid panel having a bottom face adapted to face the cargo bed when the tonneau cover is in the deployed arrangement, a top face opposite the bottom face, and an edge therebetween, the top face having a top margin adjacent the edge, the bottom face having a bottom margin adjacent the edge;
a bottom frame member disposed about the edge and having a bottom flange overlying the bottom margin;
a top frame member distinct from the bottom frame member, the top frame member being disposed about the edge and having a top flange overlying the top margin; and
a coupling mechanism connecting the top frame member and the bottom frame member outboard the edge;
wherein at least one of the to frame member and the bottom frame member comprises a hook, and wherein the other of the top frame member and the bottom frame member comprises a receptacle and a catch feature disposed within the receptacle, and wherein the coupling mechanism comprises the hook received in the receptacle and engaging the catch feature.
2. The tonneau cover according to claim 1 wherein the catch feature extends in a direction away from the edge, and wherein the hook comprises a flange extending toward the edge and engaging the catch feature.
3. The tonneau cover according to claim 1 wherein the top frame member is formed of an extruded strip, and wherein the bottom frame member is formed of an extruded strip.
4. The tonneau cover according to claim 1 wherein the top flange and the bottom flange apply a compressive force to retain the rigid panel.
5. The tonneau cover according to claim 1 , further comprising an adhesive bead bonding the top flange and the top margin.
6. The tonneau cover according to claim 1 , further comprising an adhesive bead bonding the bottom flange and the bottom margin.
7. The tonneau cover according to claim 1 , further comprising a sealant bead forming a seal between the top flange and the top margin.
8. The tonneau cover according to claim 1 , further comprising a sealant bead forming a seal between the bottom flange and the bottom margin.