Low profile rod pumping unit with pneumatic counterbalance for the active control of the rod string
View Patent ↗Adaptable systems for a surface pumping unit that includes a low inertia pumping unit mechanism having a pneumatic counterbalance assembly are described, as well as methods for the use of such systems for subterranean fluid recovery. The system is capable of being integrated with well management automation systems, thereby allowing for response to active control commands, and automatically altering and/or maintaining a counterbalance force in the pumping unit by adding or removing air mass from a containment vessel associated with the pumping unit.
1. A device for actuating a rod string of a sucker rod pump assembly, the device comprising:
a motor;
a linear actuator assembly configured to raise and lower the rod string, wherein the linear actuator assembly comprises a screw selectively rotated by the motor;
a pneumatic counterbalance assembly connected to the linear actuator assembly and configured to augment the action of the linear actuator assembly;
an auxiliary pressure vessel in fluid communication with the counterbalance assembly;
a fluid reservoir; and
a pump configured to move a fluid from the fluid reservoir to the auxiliary pressure vessel.
2. The device of claim 1 , wherein the linear actuator assembly further comprises:
a forcer ram; and
a planetary roller nut connected to the forcer ram and engaged with the screw, wherein the screw passes through the planetary roller nut and wherein the rotation of the screw causes a vertical movement of the planetary roller nut.
3. The device of claim 2 , wherein the device further comprises an anti-rotation device configured to prevent the forcer ram from rotating with the rotation of the linear screw mechanism.
4. A method of pumping a fluid from a well utilizing a pump positioned in a well casing, wherein the pump is connected to a reciprocating rod string that is driven by a linear actuator assembly that has a screw driven by a motor and a pneumatic counterbalance assembly that has a compressible volume, the method comprising:
rotating the screw assembly in a first direction to produce an up-stroke on the rod string;
measuring a first load of the motor on the up-stroke of the rod string;
rotating the screw assembly in a second direction to produce a down-stroke on the rod string;
measuring a second load of the motor on the down-stroke of the rod string;
determining if either the first load or the second load is larger;
adjusting the pneumatic pressure within the pneumatic counterbalance assembly to reduce differences between the first load and the second load; and
adjusting the compressible volume within the pneumatic counterbalance assembly by placing the pneumatic counterbalance assembly in fluid communication with an auxiliary pressure vessel and moving an incompressible fluid between a fluid reservoir and the auxiliary pressure vessel.
5. The method of claim 4 , wherein the step of adjusting the pressure within the pneumatic counterbalance assembly includes increasing a pressure within the pneumatic counterbalance assembly if the second load is larger than the first load.
6. The method of claim 4 , wherein the step of adjusting the pressure within the pneumatic counterbalance assembly includes decreasing a pressure within the pneumatic counterbalance assembly if the first load is larger than the second load.
7. The method of claim 4 , wherein the step of adjusting the pressure within the pneumatic counterbalance assembly includes increasing a pressure within the pneumatic counterbalance assembly if the second load is more than five percent larger than the first load.
8. The method of claim 4 , wherein the step of adjusting the pressure within the pneumatic counterbalance assembly includes decreasing a pressure within the pneumatic counterbalance assembly if the first load is more than five percent larger than the second load.
9. The method of claim 4 , wherein the step of adjusting the pressure within the pneumatic counterbalance balancing occurs automatically.
10. The method of claim 4 , wherein the first and second loads are measured by evaluating the electrical current applied to the motor.
11. The method of claim 4 , wherein the first and second loads are measured by evaluating the torque applied by the motor.