Electrical connector and electrical contacts configured to control impedance
View Patent ↗Electrical connector includes a connector body and a plurality of electrical contacts coupled to the connector body. Each of the electrical contacts has an elongated body that includes a base material and an impedance-control material plated over the base material. The impedance-control material extends along only a designated portion of the elongated body. The impedance-control material has a relative magnetic permeability that is greater than a relative magnetic permeability of the base material. The impedance-control material increasing an impedance of the electrical contact along the designated portion.
1. An electrical connector comprising:
a connector body; and
a plurality of electrical contacts coupled to the connector body, each of the electrical contacts having an elongated body that includes a base material and an impedance-control material that is disposed over the base material, the base material of the elongated body having an outer surface, the impedance-control material being selectively plated onto only a portion of the outer surface such that the impedance-control material extends along only a designated portion of a length of the elongated body, the length being a greatest dimension of the elongated body, wherein the impedance-control material has a relative magnetic permeability that is greater than a relative magnetic permeability of the base material, the impedance-control material increasing the impedance of the electrical contact, wherein the designated portion forms a mating segment that is configured to engage a corresponding contact of a mating connector.
2. The electrical connector of claim 1 , wherein the relative magnetic permeability of the impedance-control material at 1 GHz is greater than 50.
3. The electrical connector of claim 1 , wherein the relative magnetic permeability of the impedance-control material at 1 GHz is greater than 500.
4. The electrical connector of claim 1 , wherein the impedance along the designated portion is at least 3% greater than an impedance of an electrical contact that is devoid of the impedance-control material along the designated portion.
5. The electrical connector of claim 1 , wherein each of the electrical contacts further comprises a precious metal material that is selectively placed over only a portion of the mating segment.
6. The electrical connector of claim 5 , wherein the mating segment includes a mating surface and non-mating surfaces that face in respective different directions, the mating surface including the precious metal material, the non-mating surfaces including the impedance-control material.
7. The electrical connector of claim 1 , wherein the electrical connector is configured to operate at a frequency of up 30 GHz.
8. The electrical connector of claim 1 , wherein the electrical contacts are signal contacts and the electrical connector further comprises a plurality of ground contacts, the signal and ground contacts being coplanar and forming a ground-signal-signal-ground array.
9. The electrical connector of claim 8 , wherein a center-to-center spacing between adjacent signal contacts is less than 1.5 millimeters.
10. The electrical connector of claim 1 , wherein the electrical connector is configured to removably engage the mating connector, the mating segment being exposed, when the electrical and mating connectors are unengaged, to an exterior space prior to the electrical connector and the mating connector engaging each other.
11. The electrical connector of claim 10 , wherein the electrical connector is configured to transmit data signals through the plurality of electrical contacts at data rates that are greater than two gigahertz (GHz).
12. An electrical connector comprising:
a connector body; and
a plurality of electrical contacts coupled to the connector body, each of the electrical contacts having an elongated body that includes a base material and an impedance-control material that is disposed over the base material, the impedance-control material extending along only a designated portion of the elongated body, wherein the impedance-control material has a relative magnetic permeability that is greater than a relative magnetic permeability of the base material, the impedance-control material increasing the impedance of the electrical contact;
wherein the electrical contacts are signal contacts and the electrical connector further comprises a plurality of ground contacts, the signal and ground contacts being coplanar and forming a ground-signal-signal-ground array, and wherein the connector body includes a mating plug that is configured to be inserted into a receptacle assembly, the signal and ground contacts being exposed alongside the mating plug.
13. An electrical contact comprising an elongated body that includes a base material and an impedance-control material disposed over the base material, the base material of the elongated body having an outer surface, the impedance-control material being selectively plated onto only a portion of the outer surface such that the impedance-control material extends along only a designated portion of a length of the elongated body, the length being a greatest dimension of the elongated body, wherein the impedance-control material has a relative magnetic permeability that is greater than a relative magnetic permeability of the base material, the impedance-control material increasing an impedance of the electrical contact, wherein the designated portion forms a mating segment that is configured to engage a corresponding contact of a mating connector.
14. The electrical contact of claim 13 , wherein the relative magnetic permeability of the impedance-control material is greater than 50.
15. The electrical contact of claim 13 , wherein the relative magnetic permeability of the impedance-control material at 1 GHz is greater than 500.
16. The electrical contact of claim 13 , wherein the impedance along the designated portion is at least 3% greater than an impedance of an electrical contact that is devoid of the impedance-control material along the designated portion.
17. The electrical contact of claim 13 , wherein the electrical contact further comprises a precious metal material that is selectively placed over only a portion of the mating segment, the precious metal material comprising gold, gold alloy, palladium, palladium alloy, silver, or silver alloy.
18. The electrical contact of claim 13 , wherein the mating segment includes a mating surface and non-mating surfaces that face in respective different directions, the mating surface including the precious metal material, the non-mating surfaces including the impedance-control material.
19. An electrical connector comprising:
a connector body; and
a plurality of electrical contacts coupled to the connector body, each of the electrical contacts having an elongated body that includes a base material and an impedance-control material that is disposed over the base material, the base material of the elongated body having an outer surface, the impedance-control material being selectively plated onto only a portion of the outer surface such that the impedance-control material extends along only a designated portion of a length of the elongated body, the length being a greatest dimension of the elongated body, wherein the impedance-control material has a relative magnetic permeability that is greater than a relative magnetic permeability of the base material, the impedance-control material increasing the impedance of the electrical contact, wherein each of the electrical contacts includes body segments and a retention segment that extends between and joins the body segments, the retention segment and the body segments having different cross-sectional areas, the retention segment engaging an interior surface of the connector body to form an interference fit therewith, the retention segment including the impedance-control material.
20. The electrical connector of claim 19 , wherein the electrical connector is configured to transmit data signals through the plurality of electrical contacts at data rates that are greater than two gigahertz (GHz).