Surgical staples for minimizing staple roll
A surgical staple cartridge is disclosed comprising a plurality of staples removably stored within the surgical staple cartridge. The staples comprise staple legs which extend from a staple base portion in a parallel and offset plane with respect to a plane defined by the staple base portion. Each staple comprises a center of mass aligned with the staple base portion.
1. A surgical staple cartridge for use with a surgical stapling instrument, said surgical staple cartridge comprising:
a cartridge body;
a plurality of staple cavities; and
a plurality of staples removably stored in said staple cavities, wherein each said staple is deployable against an anvil to plastically deform each said staple into a fired configuration from an unfired configuration wherein each said staple comprises:
a staple base portion which defines a first plane, wherein said staple base portion is configured to be driven by a staple driver to drive said staple base portion toward the anvil;
a center of mass located within said staple base portion;
a first staple leg extending from said staple base portion, wherein said first staple leg is configured be deformed against a corresponding first forming pocket of the anvil; and
a second staple leg extending from said staple base portion, wherein said first staple leg and said second staple leg define a second plane which is offset and at least substantially parallel to said first plane, wherein said second staple leg is configured to be deformed against a corresponding second forming pocket of the anvil, wherein, in said unfired configuration, said first staple leg and said second staple leg comprise a neutral open state, and wherein, in said fired configuration, said first staple leg and said second staple leg comprise a plastically deformed closed state,
wherein said staple base portion, said first staple leg, and said second staple leg are stamped from a unitary material.
2. The surgical staple cartridge of claim 1 , wherein the first staple leg and the second staple leg are configured to form toward said staple base portion.
3. The surgical staple cartridge of claim 1 , wherein said staple base portion comprises a compression surface comprising a contour configured to limit tissue compression.
4. The surgical staple cartridge of claim 1 , wherein said staple base portion comprises a bottom surface, and wherein said first staple leg further comprises an engagement foot elevated above said bottom surface.
5. The surgical staple cartridge of claim 1 , wherein said staple base portion comprises an inner wall and a top surface, wherein said inner wall and said top surface comprise a cutout configured to cause said staple base portion to lean toward said staple legs.
6. The surgical staple cartridge of claim 1 , wherein said first staple leg extends higher than said second staple leg.
7. The surgical staple cartridge of claim 1 , wherein said staple base portion comprises a rectangular cross-sectional profile.
8. The surgical staple cartridge of claim 7 , wherein said first staple leg and said second staple leg comprise a substantially round cross-sectional profile.
9. The surgical staple cartridge of claim 7 , wherein said first staple leg and said second staple leg comprise coined corners.
10. The surgical staple cartridge of claim 1 , wherein said first staple leg is proximal to said second staple leg, wherein said staple base portion comprises a distal wall, and wherein said distal wall is proximal to said second staple leg.
11. The surgical staple cartridge of claim 1 , wherein said first staple leg comprises a first height and said second staple leg comprises a second height different than said first height.
12. The surgical staple cartridge of claim 1 , wherein said first staple leg and said second staple leg each comprise a staple tip configured to form against corresponding forming pockets of an anvil, wherein the corresponding forming pockets comprise a valley and a forming surface, wherein said valley is configured to funnel said staple tips toward said forming surface.
13. The surgical staple cartridge of claim 1 , wherein said first staple leg and said second staple leg are configured to form against corresponding forming pockets, wherein the corresponding forming pockets are configured to form said first staple leg in a first direction and said second staple leg in a second direction, and wherein said first direction is opposite and at least substantially parallel to said second direction.
14. The surgical staple cartridge of claim 1 , wherein said first staple leg and said second staple leg are configured to form against corresponding forming pockets, wherein the corresponding forming pockets are configured to form said first staple leg in a first curved direction and said second staple leg in a second curved direction.
15. A surgical staple cartridge for use with a surgical stapling instrument, said surgical staple cartridge comprising:
a cartridge body;
a plurality of staple cavities; and
a plurality of staples removably stored in said staple cavities, wherein each said staple comprises:
a staple base portion which defines a first plane;
a center of mass located within said staple base portion;
a first staple leg extending from said staple base portion; and
a second staple leg extending from said staple base portion, wherein said first staple leg and said second staple leg define a second plane which is offset and at least substantially parallel to said first plane;
wherein said first staple leg and said second staple leg are configured to form against corresponding forming pockets, wherein the corresponding forming pockets are configured to form said first staple leg in a first direction and said second staple leg in a second direction, wherein said first direction points away from said staple base portion, and wherein said second direction points toward said staple base portion.
16. A fastener cartridge for use with a surgical fastening instrument, said fastener cartridge comprising:
a cartridge body;
a plurality of fastener cavities; and
a plurality of fasteners removably stored within said fastener cavities, wherein each said fastener is deployable against an anvil to plastically deform each said fastener into a fired configuration from an unfired configuration, wherein each said fastener comprises:
a fastener base which defines a first plane, wherein said fastener base is configured to be driven by a fastener driver to drive said fastener base toward the anvil;
a center of mass located within said fastener base;
a first leg extending from said fastener base, wherein said first leg is configured to be deformed against a corresponding first forming pocket of the anvil; and
a second leg extending from said fastener base, wherein said first leg and said second leg define a second plane which is laterally offset and at least substantially parallel to said first plane, wherein said second leg is configured to be deformed against a corresponding second forming pocket of the anvil,
wherein said fastener base, said first leg, and said second leg are stamped from a unitary material.
17. The fastener cartridge of claim 16 , wherein the first leg and the second leg are configured to form toward said fastener base.
18. The fastener cartridge of claim 16 , wherein said fastener base comprises a compression surface comprising a contour configured to limit tissue compression.
19. The fastener cartridge of claim 16 , wherein said fastener base comprises a bottom surface, and wherein said first leg further comprises an engagement foot elevated above said bottom surface.
20. A surgical staple for use with a surgical stapling instrument, wherein said staple is deployable against an anvil to plastically deform said staple into a fired configuration from an unfired configuration, said surgical staple comprising:
a staple base portion which defines a first plane, wherein said staple base portion comprises a proximal portion and a distal portion, and wherein said proximal portion comprises an inclined surface and said distal portion comprises a non-inclined surface, and wherein said staple base portion is configured to be driven by a staple driver to drive said staple base portion toward the anvil;
a center of mass located within said staple base portion;
a first staple leg extending from said staple base portion, wherein said first staple leg is configured to be deformed against a corresponding first forming pocket of the anvil; and
a second staple leg extending from said staple base portion, wherein said first staple leg and said second staple leg define a second plane which is offset and parallel to said first plane, wherein said second staple leg is configured to be deformed against a corresponding second forming pocket of the anvil,
wherein said staple base portion, said first staple leg, and said second staple leg are stamped from a unitary material.
21. The surgical staple of claim 20 , wherein the first staple leg and the second staple leg are configured to form toward said staple base portion.
22. The surgical staple of claim 20 , wherein said staple base portion comprises a compression surface comprising a contour configured to limit tissue compression.
23. The surgical staple of claim 20 , wherein said staple base portion comprises a bottom surface, and wherein said first staple leg further comprises an engagement foot elevated above said bottom surface.