IP Library Granted Patent US 10,211,610
Granted Patent B2
US 10,211,610 · App. 14/836,836 · Granted Feb 19, 2019

Systems for backfeeding photovoltaic arrays through main breaker boxes

Inventors: Brian Atchley (San Rafael, CA); Garret Bautista (San Rafael, CA)
Assignee: SolarCity Corporation
H02B13/005H01H71/02H01H71/08H01R4/301H01R9/18H01H2071/086H01R4/2408H01R4/302H01R13/447
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Quick Facts
Patent No.
US 10,211,610
App. No.
14/836,836
Granted
Feb 19, 2019
Kind
B2
Abstract

A circuit breaker system is provided that receives combined power inputs from a utility and from an alternative energy source for backfeeding to the utility through a standard breaker box without overloading the bus bars of the breaker box.

Claims (19)

1. A System for electrically connecting a photovoltaic energy power wire to a utility power wire at a circuit breaker, comprising:

a circuit breaker having a receptacle for receiving the utility power wire and a screw therein;

a lug connector having a first end dimensioned to wrap around a distal end of the photovoltaic energy power wire and a second end dimensioned to wrap around at least a top side of the utility power wire;

a clasp adapted to electrically connect to the distal end of the photovoltaic energy power wire, the clasp having aperture passing therethrough;

the screw passing through the aperture in the clasp;

a contact ring received around the screw; and

a retaining ring adapted to hold the contact ring against the clasp such that the screw and the clasp are in electrical contact with one another, wherein the screw has a notch passing therearound, and wherein an inner surface of the retaining ring is received into the notch in the screw.

2. The system of claim 1 , wherein the screw has a mid-section with a diameter greater than the diameter of the aperture in the clasp.

3. The system of claim 1 , wherein the retaining ring keeps the screw and clasp fastened together when the screw is not electrically connected to the circuit breaker.

4. The system of claim 1 , wherein, the retaining ring and the contact ring keep the screw and the clasp in electrical contact as the screw is rotated.

5. The system of claim 1 , wherein the receptacle is configured to receive a utility power wire and the screw such that the photovoltaic energy power wire and the utility power wire are both electrically connected to the circuit breaker.

6. The system of claim 1 , wherein the screw has a narrow end that is received through the aperture in the clasp.

7. The system of claim 1 , wherein the notch is positioned above the hole in the clasp when the screw passes through the aperture in the clasp.

8. The system of claim 1 , wherein inner surfaces of the retaining ring are received into the notch.

9. The system of claim 1 , further comprising a snap-on protecting cover that is positioned over a screw assembly, the screw assembly comprising the screw, the clasp, and the contact ring.

10. The system of claim 1 , wherein the notch wraps around a circumference of the screw.

11. The system of claim 5 , wherein the electrical connection between the photovoltaic energy power wire and the utility power wire bypasses a bus bar within the circuit breaker.

12. The system of claim 5 , further comprising a conductor that forms the electrical connection between the photovoltaic energy power wire and the utility power wire.

13. The system of claim 12 , wherein the conductor has an hourglass shape.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2015
From: ATCHLEY, BRIAN; BAUTISTA, GARRET
To: SOLARCITY CORPORATION
Reel/Frame 036431/0306 →
Continuity (5)
Provisional Application 62185369 · Jun 26, 2015
Provisional Application 62130815 · Mar 10, 2015
Provisional Application 62105099 · Jan 19, 2015
Provisional Application 62079417 · Nov 13, 2014
Related Publication 20160141846A1 · May 19, 2016