IP Library Granted Patent US 10,067,007
Granted Patent B2
US 10,067,007 · App. 14/843,067 · Granted Sep 4, 2018

Resistive-capacitive deformation sensor

Inventors: Sean Jason Keller (Kirkland, WA); Tristan Thomas Trutna (Seattle, WA); David R. Perek (Bellevue, WA); Bruce A. Cleary, III (Seattle, WA)
Assignee: Oculus VR, LLC
G01L1/142G01L1/22
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Quick Facts
Patent No.
US 10,067,007
App. No.
14/843,067
Granted
Sep 4, 2018
Kind
B2
Abstract

A deformation sensing apparatus comprises an elastic substrate, a first strain-gauge element formed on a first surface of the elastic substrate, and configured to output a first signal in response to a strain applied in a first direction, and a second strain-gauge element formed on a second surface of the elastic substrate opposite to the first surface, and configured to output a second signal in response to a strain applied in the same first direction.

Claims (227)

1. A deformation sensing apparatus comprising:

an elastic substrate;

a first strain-gauge element having two distinct terminals comprising a first terminal and a second terminal, wherein the first strain-gauge element is formed on a top surface of the elastic substrate and is configured to output a first signal in response to a strain applied in a first direction, the first signal measurable across the first and second terminals of the first strain-gauge element; and

a second strain-gauge element having two distinct terminals comprising a third terminal and a fourth terminal, wherein the second strain-gauge element is formed on a bottom surface of the elastic substrate opposite to the top surface and is configured to output a second signal in response to a strain applied in the same first direction, the second signal measurable across the third and fourth terminals of the second strain-gauge element.

2. The deformation sensing apparatus of claim 1 , wherein:

the elastic substrate comprises a flexible, electrically-insulating dielectric material; and

the deformation sensing apparatus is configured to output a third signal responsive to an applied deformation, the third signal being measurable between a terminal of the first strain-gauge element and a terminal of the second strain-gauge element.

3. The deformation sensing apparatus of claim 2 , further comprising:

a measurement circuit configured to measure the first signal from the first strain-gauge element and the second signal from the second strain-gauge element in response to the applied deformation; and

a deformation analyzer configured to compute a measure of stretch deformation and a measure of flex deformation of the sensing apparatus, in the applied deformation, based on the measured first signal from the first strain-gauge element, the measured second signal of the second strain-gauge element, and the third signal.

4. The deformation sensing apparatus of claim 3 , wherein:

the first signal is indicative of a first resistance of the first strain-gauge element;

the second signal is indicative of a second resistance of the second strain-gauge element; and

the third signal is indicative of a capacitance across the elastic substrate measured responsive to the applied deformation.

5. The deformation sensing apparatus of claim 4 , wherein the deformation analyzer computes the measure of stretch deformation as a proportion of length change ((ΔL)/L 0 ) of the first and second strain-gauge elements, based on the first, second, and third signals, using the equations:

R 1 =R 2 =R 0 +(GF·Δ L )

C

=

ɛ

Area

gap

=

ɛ

L

0

-

W

0

g

=

ɛ

L

0

-

W

0

(

g

0

-

Δ

L

-

Y

)

=

ɛ

L

0

·

W

0

(

g

0

-

(

Δ

L

1

+

Δ

L

2

2

)

)

,

where R 1 is the first resistance, R 2 is the second resistance, C is the capacitance, and

Area is an overlap between first and second strain-gauge elements,

GF is a Gauge Factor relating strain and resistance,

γ is a Poisson's Ratio of the elastic substrate relating deformations between axes,

L 0 is an undeformed length of the first and second strain-gauge elements,

ΔL, Δ L1 , ΔL 2 are length changes of the first and second strain-gauge elements,

W 0 is an undeformed length of the first and second strain-gauge elements,

c is a dielectric constant of the elastic substrate,

R 0 is a baseline resistance of the first and second strain-gauge elements, and

g, g 0 are, respectively, deformed and baseline widths of the elastic substrate.

6. The deformation sensing apparatus of claim 4 , wherein the deformation analyzer computes the measure of flex deformation as bend radii of the first and second strain-gauge elements, based on the first, second, and third signals, using the equations:

R

1

=

R

0

+

(

GF

·

Δ

L

1

)

R

0

+

(

g

2

ρ

1

·

GF

)

R

2

=

R

0

+

(

GF

·

Δ

L

2

)

R

0

+

(

-

g

2

ρ

2

·

GF

)

,

where R 1 is the first resistance, R 2 is the second resistance, and

GF is a Gauge Factor relating strain and resistance of the first and second strain-gauge elements,

γ is a Poisson's Ratio of the elastic substrate relating deformations between axes,

L 0 is an undeformed length of the first and second strain-gauge elements,

Δ L1 , ΔL 2 are length changes of the first and second strain-gauge elements,

R 0 is a baseline resistance of the first and second strain-gauge elements,

g, is a deformed width of the elastic substrate, and

ρ 1 and ρ 2 are bend radii of the top surface and the bottom surface of the elastic substrate.

7. The deformation sensing apparatus of claim 2 , wherein:

each of the first and second strain-gauge elements has a horse-shoe shape comprising an arcuate head and a pair of elongate leads extending from ends of the arcuate head;

alignment of the shapes of the first and second strain-gauge elements correspond along an axis orthogonal to the top surface and the bottom surface of the elastic substrate;

central axes of the first and second strain-gauge elements are aligned parallel and coplanar to each other along a planes orthogonal to the top surface and the bottom surface of the elastic substrate; and

corresponding leads of the pairs of elongate leads of the first and second strain-gauge elements are respectively length-wise parallel and have substantially the same dimensions.

8. The deformation sensing apparatus of claim 7 , wherein:

a measurement circuit configured to measure the first signal from the first strain-gauge element and the second signal from the second strain-gauge element in response to an applied deformation; and

a deformation analyzer configured to compute a measure of stretch deformation and a measure of flex deformation of the sensing apparatus, in the applied deformation, based on the measured first signal from the first strain-gauge element, the measured second signal of the second strain-gauge element, and the third signal.

9. The deformation sensing apparatus of claim 8 , wherein:

the measure of stretch deformation is indicative of an average change in lengths in relationship to an undeformed length of the first and second strain gauge elements; and

the measure of flex deformation is indicative of a bend radius of an angular bend of surfaces of the elastic substrate on which the first and second strain-gauge elements are formed.

10. The deformation sensing apparatus of claim 8 , wherein the deformation analyzer is further configured to determine whether the stretch deformation corresponds to a compression stretch or an elongation stretch, by comparing the measured first, second, and third signals, based on a sign of changes in resistances of the first and second strain gauge elements and a sign of change in capacitance of the elastic substrate.

11. A deformation sensing apparatus comprising:

an elastic substrate;

a first strain-gauge pair comprising:

a first strain-gauge element formed on a first surface of the elastic substrate, and configured to output a first signal in response to a strain applied in a first direction, and

a second strain-gauge element formed on a second surface of the elastic substrate opposite to the first surface, and configured to output a second signal in response to a strain applied in the same first direction,

wherein the deformation sensing apparatus is configured to output a third signal responsive to an applied deformation, the third signal being measurable between a terminal of the first strain-gauge element and a terminal of the second strain-gauge element; and

a second strain-gauge pair comprising:

a third strain-gauge element formed substantially on the first surface of the elastic substrate, and configured to output a fourth signal in response to a strain applied in a second direction, and

a fourth strain-gauge element formed substantially on the second surface of the elastic substrate opposite to the first surface, and configured to output a fifth signal in response to a strain applied in the same second direction,

wherein the deformation sensing apparatus is configured to output a sixth signal responsive to an applied deformation, the sixth signal being measurable between a terminal of the third strain-gauge element and a terminal of the fourth strain-gauge element,

wherein the first direction is orthogonal to the second direction, and

wherein strain-gauge elements of the first strain-gauge pair and strain-gauge elements of the second strain-gauge pair are mutually orthogonal.

12. The deformation sensing apparatus of claim 11 , further comprising

a measurement circuit configured to measure the first signal from the first strain-gauge element, the second signal from the second strain-gauge element, the fourth signal from the third strain-gauge element, and the fifth signal from the fourth strain-gauge element in response to the applied deformation; and

a deformation analyzer configured to compute a measure of stretch deformation and a measure of flex deformation, respectively, of the sensing apparatus, in the first and second directions, based on the measured first signal from the first strain-gauge element, the measured second signal of the second strain-gauge element, and the measured fourth signal from the third strain-gauge element, and the measured fifth signal from the fourth strain-gauge element.

13. The deformation sensing apparatus of claim 12 , wherein:

the deformation analyzer is further configured to determine a direction of stretch deformation as being either a stretch in the first direction or in the second direction by comparing magnitudes of the first, second, fourth, and fifth signals detected from the first and second strain-gauge pairs;

for a stretch in the first direction, the deformation analyzer is configured to compute a magnitude of stretch using the first and second signals; and

for a stretch in the second direction, the deformation analyzer is configured to compute the magnitude of stretch using the fourth and fifth signals.

14. The deformation sensing apparatus of claim 12 , wherein:

the deformation analyzer is further configured to determine a magnitude of the flex deformation and a direction of the flex deformation based on the measured first, second, fourth, and fifth signals.

15. The deformation sensing apparatus of claim 12 , wherein:

the deformation analyzer is further configured to determine a direction of flex deformation as being either a bend in the first direction or in the second direction by comparing magnitudes of the first, second, fourth, and fifth signals detected from the first and second strain-gauge pairs;

for a bend in the first direction, the deformation analyzer is configured to compute a magnitude of bend using the first and second signals; and

for a bend in the second direction, the deformation analyzer is configured to compute a magnitude of bend using the fourth and fifth signals.

16. The deformation sensing apparatus of claim 12 , wherein the deformation analyzer is further configured to determine, by comparing the measured first, second, fourth, and fifth signals, whether the flex deformation corresponds to a bend toward the first surface of the elastic substrate or a bend toward the second surface of the elastic substrate.

17. A deformation sensing apparatus comprising:

an elastic substrate;

a first strain-gauge element formed on a first surface of the elastic substrate, and configured to output a first signal in response to a strain applied in a first direction; and

a second strain-gauge element formed on a second surface of the elastic substrate opposite to the first surface, and configured to output a second signal in response to a strain applied in a second direction,

wherein the deformation sensing apparatus is configured to output a third signal responsive to an applied deformation, the third signal being measurable between a terminal of the first strain-gauge element and a terminal of the second strain-gauge element,

wherein the first direction is orthogonal to the second direction, and

wherein the first strain-gauge element and the second strain-gauge element are mutually orthogonal.

18. The deformation sensing apparatus of claim 17 , wherein:

a measurement circuit configured to measure the first signal from the first strain-gauge element, the second signal from the second strain-gauge element, and the third signal, responsive to the applied deformation; and

a deformation analyzer configured to compute a measure of stretch deformation and a measure of flex deformation, respectively, of the sensing apparatus, in the first and second directions, based on the measured first signal from the first strain-gauge element, the measured second signal of the second strain-gauge element, and the measured third signal.

19. The deformation sensing apparatus of claim 18 , wherein:

the deformation analyzer is further configured to determine a direction of stretch deformation as being either a stretch in the first direction or in the second direction by comparing magnitudes of the first and second signals detected from the first and second strain-gauge elements;

for a stretch in the first direction, the deformation analyzer is configured to compute a magnitude of stretch using the first and third signals; and

for a stretch in the second direction, the deformation analyzer is configured to compute the magnitude of stretch using the second and third signals.

20. The deformation sensing apparatus of claim 18 , wherein:

the deformation analyzer is further configured to determine a direction of flex deformation as being either a bend in the first direction or in the second direction by comparing magnitudes of the first and second signals detected from the first and second strain-gauge elements;

for a bend in the first direction, the deformation analyzer is configured to compute a magnitude of bend using the first and third signals; and

for a bend in the second direction, the deformation analyzer is configured to compute a magnitude of bend using the second and third signals.

21. A wearable device comprising:

one or more deformation sensors, each including:

an elastic substrate comprising a flexible, electrically-insulating dielectric material;

a first strain-gauge element formed on a first surface of the elastic substrate, and configured to output a first signal in response to a strain applied in a first direction; and

a second strain-gauge element formed on a second surface of the elastic substrate opposite to the first surface, and configured to output a second signal in response to a strain applied in the same first direction,

wherein the deformation sensor is configured to output a third signal responsive to an applied deformation, the third signal being measurable between one of the first and second terminals of the first strain-gauge element and one of the third and fourth terminals of the second strain-gauge element;

a measurement circuit configured to measure the first signal from the first strain-gauge element and the second signal from the second strain-gauge element in response to the applied deformation; and

a deformation analyzer configured to compute a measure of stretch deformation and a measure of flex deformation of the sensing apparatus, in the applied deformation, based on the measured first signal from the first strain-gauge element, the measured second signal of the second strain-gauge element, and the third signal.

22. The wearable device of claim 21 , wherein:

each of the first and second strain-gauge elements of the deformation sensor within the wearable device has a horse-shoe shape comprising an arcuate head and a pair of elongate leads extending from ends of the arcuate head; and

alignment of the shapes of the first and second strain-gauge elements correspond and the shapes are configured to circumscribe an articulating joint, a movement of the joint resulting in a corresponding deformation of the deformation sensor.

23. A method of sensing deformation of a deformation sensor, comprising, in response to an applied deformation:

measuring a first signal from a first strain-gauge element formed on a first surface of an elastic substrate of the deformation sensor, the first signal indicative of a resistance of the first strain-gauge element;

measuring a second signal from a second strain-gauge element formed on a second surface of the elastic substrate of the deformation sensor, the second signal indicative of a resistance of the second strain-gauge element;

measuring a third signal between the first strain-gauge element and the second strain-gauge element, the third signal indicative of a capacitance across the elastic substrate measured responsive to the applied deformation; and

computing a measure of stretch deformation and a measure of flex deformation of the deformation sensor, in the applied deformation, based on the measured first signal from the first strain-gauge element, the measured second signal of the second strain-gauge element, and the third signal.

Assignments (3)
CHANGE OF NAME Recorded Jun 8, 2022
From: FACEBOOK TECHNOLOGIES, LLC
To: META PLATFORMS TECHNOLOGIES, LLC
Reel/Frame 060315/0224 →
CHANGE OF NAME Recorded Sep 12, 2018
From: OCULUS VR, LLC
To: FACEBOOK TECHNOLOGIES, LLC
Reel/Frame 047178/0616 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 11, 2015
From: KELLER, SEAN JASON; TRUTNA, TRISTAN THOMAS; PEREK, DAVID R.; CLEARY, BRUCE A., III
To: OCULUS VR, LLC
Reel/Frame 037013/0962 →
Continuity (1)
Related Publication 20170059418A1 · Mar 2, 2017
Cited By (1)
US 12,527,521