IP Library Granted Patent US 9,365,790
Granted Patent B2
US 9,365,790 · App. 14/844,971 · Granted Jun 14, 2016

Processes of preparing estolide base oils and lubricants that include transesterification

Inventors: Jakob Bredsguard (Lake Forest, CA); Travis Thompson (Anaheim, CA)
Assignee: Biosynthetic Technologies, LLC
C10M105/42C10M105/36C10M105/40C10M177/00C11C3/003C11C3/04C10M2207/2825C10M2207/301C10N2220/024C10N2230/02C10N2230/10C10N2270/00
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Quick Facts
Patent No.
US 9,365,790
App. No.
14/844,971
Granted
Jun 14, 2016
Kind
B2
Abstract

Provided herein are processes of producing estolide base oils, including the process comprising providing at least one fatty acid ester, and contacting the at least one fatty acid ester with at least one fatty acid to form an estolide base oil. Exemplary processes include the use of transesterification to form the at least one fatty acid ester and/or estolide base oil.

Claims (32)

1. A process of producing an estolide base oil comprising

providing at least one fatty acid alkyl ester, the fatty acid alkyl ester comprising a fatty acid residue and an alkyl residue, wherein the fatty acid residue comprises at least one site of unsaturation; and

contacting the at least one fatty acid alkyl ester with at least one fatty acid to form an estolide base oil, wherein forming the estolide base oil comprises forming a covalent bond between an oxygen of a carboxylic group of the at least one fatty acid and a carbon of at least one site of unsaturation of the fatty acid residue.

2. The process according to claim 1 , wherein the at least one fatty acid alkyl ester is monounsaturated.

3. The process according to claim 1 , wherein the at least one fatty acid is saturated.

4. The process according to claim 1 , wherein the contacting the at least one fatty acid alkyl ester with the at least one fatty acid occurs in the presence of at least one catalyst.

5. The process according to claim 4 , wherein the at least one catalyst is a Lewis acid.

6. The process according to claim 5 , wherein the at least one catalyst is a triflate.

7. The process according to claim 4 , wherein the at least one catalyst is a Bronsted acid.

8. The process according to claim 7 , wherein at least one catalyst is selected from one or more of hydrochloric acid, nitric acid, methanesulfonic acid, sulfuric acid, phosphoric acid, perchloric acid, triflic acid, or p-TsOH.

9. The process according to claim 1 , wherein the estolide base oil comprises at least one compound selected from compounds of Formula I:

wherein

x is, independently for each occurrence, an integer selected from 0 to 20;

y is, independently for each occurrence, an integer selected from 0 to 20;

n is an integer greater than or equal to 0;

R 1 is an optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched; and

R 2 is an optionally substituted alkyl that is saturated or unsaturated, and branched or unbranched,

wherein each fatty acid chain residue of said at least one compound is independently optionally substituted.

10. The composition according to claim 9 , wherein

x is, independently for each occurrence, an integer selected from 0 to 14;

y is, independently for each occurrence, an integer selected from 0 to 14;

n is an integer selected from 0 to 8;

R 1 is an optionally substituted C 1 to C 22 alkyl that is saturated or unsaturated, and branched or unbranched; and

R 2 is an optionally substituted C 1 to C 22 alkyl that is saturated or unsaturated, and branched or unbranched,

wherein each fatty acid chain residue is unsubstituted.

11. The process according to claim 10 , wherein R 2 is a branched or an unbranched C 1 to C 20 alkyl that is unsubstituted and saturated.

12. The process according to claim 11 , wherein R 2 is selected from branched C 6 to C 12 alkyl.

13. The process according to claim 11 , wherein R 1 is a branched or unbranched C 1 to C 20 alkyl that is unsubstituted, and saturated or unsaturated.

14. The process according to claim 1 , wherein the fatty acid residue of the at least one fatty acid alkyl ester comprises a C 1 to C 18 residue that is branched or unbranched.

15. The process according to claim 1 , wherein the fatty acid residue of the at least one fatty acid alkyl ester comprises an unbranched C 10 residue or an unbranched C 11 residue.

16. The process according to claim 1 , wherein the alkyl residue of the at least one fatty acid alkyl ester comprises a C 1 to C 18 alkyl that is branched or unbranched.

17. The process according to claim 1 , wherein the alkyl residue of the at least one fatty acid alkyl ester comprises a C 6 to C 12 alkyl that is branched.

Assignments (6)
ASSIGNMENT OF SECURITY INTEREST Recorded Mar 23, 2018
From: EVONIK OIL ADDITIVES USA, INC.
To: BIOSYN HOLDINGS, LLC
Reel/Frame 045684/0293 →
ASSIGNMENT OF SECURITY INTEREST Recorded Mar 23, 2018
From: BP TECHNOLOGY VENTURES INC.
To: BIOSYN HOLDINGS, LLC
Reel/Frame 045688/0600 →
ASSIGNMENT OF SECURITY INTEREST Recorded Mar 23, 2018
From: EVONIK CORPORATION
To: BIOSYN HOLDINGS, LLC
Reel/Frame 045860/0547 →
SECURITY INTEREST Recorded Jan 30, 2018
From: BIOSYNTHETIC TECHNOLOGIES, LLC
To: BP TECHNOLOGY VENTURES INC.
Reel/Frame 045196/0587 →
SECURITY INTEREST Recorded Mar 18, 2016
From: BIOSYNTHETIC TECHNOLOGIES, LLC
To: EVONIK OIL ADDITIVES USA, INC.
Reel/Frame 038146/0859 →
SECURITY INTEREST Recorded Nov 30, 2015
From: BIOSYNTHETIC TECHNOLOGIES, LLC
To: EVONIK CORPORATION
Reel/Frame 037162/0364 →
Continuity (3)
Continuation 13875172 · May 1, 2013
Provisional Application 61655364 · Jun 4, 2012
Related Publication 20160053195A1 · Feb 25, 2016