Dosage element and a method of manufacturing a dosage element
This invention concerns dosage elements for a ware washing machine and a method of manufacturing such dosage elements. In embodiments of the invention a dosage element comprises first ( 10 ) and second ( 20 ) joined parts, wherein the first part ( 10 ) is a part which, prior to joining with the second part ( 20 ), comprised an open receptacle and wherein the second part ( 20 ) comprises a substrate carrying a plurality of mutually separated substances A, B, C arranged in side by side relation. The second part ( 20 ) is joined to said first part ( 10 ) so as to close said receptacle and enclose said substances within it. Dosage elements produced in the inventive method are pleasant to handle, while being surprisingly resistant to damage in handling or transit.
1. An automatic dishwashing dosage element, comprising a first water-soluble receptacle comprising a water-soluble polymeric material,
wherein the first receptacle is joined to a second part;
wherein the second part comprises a water-soluble substrate carrying a plurality of automatic dishwashing substances arranged in side by side and compact relation; and
wherein the first receptacle is empty and the second part forms a closure for the first receptacle in such a manner that said automatic dishwashing substances are enclosed within the first receptacle.
2. The dosage element of claim 1 , wherein said plurality of automatic dishwashing substances are each contained inside a respective compartment of the second part.
3. The dosage element of claim 1 , wherein said dosage element when fully formed is more shape-stable than said first receptacle and said second part in isolation.
4. A method of automatic dishwashing, wherein the dosage element of claim 1 is introduced into an automatic dishwasher.
5. The dosage element of claim 1 , wherein the first receptacle is thermoformed.
6. The dosage element of claim 1 , wherein the second part is thermoformed.
7. A method of manufacturing an automatic dishwashing dosage element, comprising the steps of:
(a) forming a first water-soluble part into an open receptacle;
(b) forming a second part into a water-soluble substrate carrying a plurality of automatic dishwashing substances arranged in side by side but spaced apart relation; and
(c) closing said open receptacle of said first part by joining the first and second parts to one another to enclose said substances within said first and second parts;
wherein spaces between the automatic dishwashing substances become compressed during the joining of the first and second parts to one another.
8. The method of claim 7 , wherein said step (b) further comprises the sub-steps of:
(b1) forming a multi-chambered pocket;
(b2) introducing said substances to chambers of said pocket; and
(b3) closing said chambers with a top film.
9. The method of claim 7 , wherein a mould geometry for forming said first part is designed such that the first part forms a chamber able to embrace tightly said substances of the second part.
10. The method according to claim 7 , wherein in said step (c) the first part is sealed to the second part.
11. An automatic dishwashing dosage element manufactured by the method of claim 7 .