IP Library Granted Patent US 11,195,966
Granted Patent B2
US 11,195,966 · App. 14/852,315 · Granted Dec 7, 2021

Bifacial solar cells with reflective back contacts

Inventors: David D. Smith (Campbell, CA); Sung Dug Kim (Pleasanton, CA); Joseph Behnke (San Jose, CA); Hung-Ming Wang (San Jose, CA)
Assignee: SunPower Corporation
H01L31/0547H01L31/02366H01L31/022441H01L31/048H01L31/0684H01L31/18Y02E10/50
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Quick Facts
Patent No.
US 11,195,966
App. No.
14/852,315
Granted
Dec 7, 2021
Kind
B2
Abstract

A solar cell and a solar laminate are described. The solar cell can have a front side which faces the sun during normal operation and a back side opposite front side. The solar cell can include conductive contacts having substantially reflective outer regions disposed on the back side of the solar cell. The solar laminate can include a first encapsulant, the first encapsulant disposed on the back side of the solar cell and a second encapsulant. The solar laminate can include the solar cell laminated between the first and second encapsulant. The substantially reflective outer regions of the conductive contacts and the first encapsulant can be configured to scatter and/or diffuse light at the back side of the solar laminate for substantial light collection at the back side of the solar cell. Methods of fabricating the solar cell are also described herein.

Claims (18)

1. A solar cell, the solar cell having a front side which faces the sun during normal operation and a back side opposite the front side, the solar cell comprising:

a first semiconductor region disposed in a substrate, wherein the first semiconductor region is located on the back side of the solar cell and has a lateral width less than a lateral width of the substrate; and

a first conductive contact comprising a substantially reflective outer region disposed over the first semiconductor region, wherein the substantially reflective outer region of the first conductive contact has an upper surface and a lower surface, and wherein an entirety of the lower surface is substantially flat, wherein the substantially reflective outer region has a lateral width that does not change in a direction perpendicular to the upper surface and the lower surface, wherein the first conductive contact has a widest lateral width less than the lateral width of the first semiconductor region, and wherein the substantially reflective outer region comprises an aluminum foil having an exposed matte finish, the exposed matte finish facing away from the first semiconductor region, wherein the widest lateral width is the width of the substantially reflective outer region.

2. The solar cell of claim 1 , further comprising:

a second semiconductor region located on the front side of the solar cell; and

a second conductive contact disposed on the second semiconductor region.

3. The solar cell of claim 1 , further comprising:

a second semiconductor region disposed in or above the substrate, wherein the second semiconductor region is located on the back side of the solar cell; and

a second conductive contact comprising a substantially reflective outer region disposed on the second semiconductor region.

4. A solar cell, the solar cell having a front side which faces the sun during normal operation and a back side opposite the front side, the solar cell comprising:

a first semiconductor region disposed in a substrate, wherein the first semiconductor region is located on the back side of the solar cell and has a lateral width less than a lateral width of the substrate; and

a first conductive contact comprising a substantially reflective outer region disposed over the first semiconductor region, wherein the substantially reflective outer region of the first conductive contact has an upper surface and a lower surface, and wherein an entirety of the lower surface is substantially flat, wherein the substantially reflective outer region has a lateral width that does not change in a direction perpendicular to the upper range and the lower surface, wherein the first conductive contact has a widest lateral width less than the lateral width of the first semiconductor region, and wherein the substantially reflective outer region comprises a metal foil having an exposed matte finish, the exposed matte finish facing away from the first semiconductor region, wherein the widest lateral width is the width of the substantially reflective outer region.

5. The solar cell of claim 4 , further comprising:

a second semiconductor region located on the front side of the solar cell; and

a second conductive contact disposed on the second semiconductor region.

6. The solar cell of claim 4 , further comprising:

a second semiconductor region disposed in or above the substrate, wherein the second semiconductor region is located on the back side of the solar cell; and

a second conductive contact comprising a substantially reflective outer region disposed on the second semiconductor region.

Assignments (5)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2015
From: SMITH, DAVID D.; KIM, SUNG DUG; BEHNKE, JOSEPH; WANG, HUNG-MING
To: SUNPOWER CORPORATION
Reel/Frame 036849/0778 →
Continuity (1)
Related Publication 20170077336A1 · Mar 16, 2017