IP Library Granted Patent US 10,000,602
Granted Patent B2
US 10,000,602 · App. 14/858,604 · Granted Jun 19, 2018

Curable compositions

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Quick Facts
Patent No.
US 10,000,602
App. No.
14/858,604
Granted
Jun 19, 2018
Kind
B2
Abstract

The present invention relates generally to accelerators for the curing of thermosetting resins in the presence of metal compounds, quaternary ammonium and/or phosphonium salts, tertiary amines and/or phosphines and peroxide initiators, and methods of curing thermosetting resins using these accelerators.

Claims (29)

1. A room temperature curable cobalt-free resin composition comprising:

a) a copper containing complex;

b) a quaternary ammonium or phosphonium salt:

c) an arylalkyl tertiary amine;

d) optionally a transition metal salt; and

e) an uncured thermosetting resin.

2. The room temperature curable cobalt-free resin composition of claim 1 , wherein the copper containing complex is selected from the group consisting of one or more of:

i)

(Cu 2+ )(RCOO − ) 2

wherein R is H, substituted or unsubstituted linear alkyl, substituted or unsubstituted branched alkyl, substituted or unsubstituted linear alkenyl, substituted or unsubstituted branched alkenyl, substituted or unsubstituted linear alkynyl, substituted or unsubstituted branched alkynyl, substituted or unsubstituted aryl, or substituted or unsubstituted alkylaryl;

ii)

wherein m and n are each independently an integer of 0 or greater, and R′ and R″ are each independently H, substituted or unsubstituted linear alkyl, substituted or unsubstituted branched alkyl, substituted or unsubstituted linear alkenyl, substituted or unsubstituted branched alkenyl, substituted or unsubstituted aryl, or substituted or unsubstituted alkylaryl;

iii)

wherein R 1 , R 2 , R 3 and R 4 are each independently H, substituted or unsubstituted linear alkyl, substituted or unsubstituted branched alkyl, substituted or unsubstituted linear alkenyl, substituted or unsubstituted branched alkenyl, substituted or unsubstituted linear alkynyl, substituted or unsubstituted branched alkynyl, substituted or unsubstituted aryl, or substituted or unsubstituted alkylaryl; and

iv)

wherein R 5 and R 6 are each independently: a group containing a heteroatom capable of coordinating to a transition metal; a C 1 -C 22 substituted or unsubstituted alkyl; a C 6 -C 10 aryl, wherein at least one of R 5 and R 6 is a non-aromatic hydrocarbon group, the non-aromatic hydrocarbon group being a C 8 -C 22 alkyl chain, R 7 and R 8 are independently: H; C 1 -C 4 alkyl; phenyl; electron withdrawing groups; and reduced products and derivatives thereof, X is selected from: C═O; a ketal derivative of C═O; a thioketal derivative of C═O; and —[C(R 7 ) 2 ] y —, wherein y is 0 or 1 and R 7 are each independently selected from H, OH, O—C 1 -C 24 alkyl, O-benzyl, O—(C═O)—C 1 -C 24 alkyl and C 1 -C 24 alkyl, and wherein R are each independently C 1 -C 4 alkyl.

3. The room temperature curable cobalt-free resin composition of claim 1 , wherein the copper containing complex comprises:

(Cu 2+ )(RCOO − ) 2

wherein R is H, substituted or unsubstituted linear alkyl, substituted or unsubstituted branched alkyl, substituted or unsubstituted linear alkenyl, substituted or unsubstituted branched alkenyl, substituted or unsubstituted linear alkynyl, substituted or unsubstituted branched alkynyl, substituted or unsubstituted aryl, or substituted or unsubstituted alkylarl.

4. The room temperature curable cobalt-free resin composition of claim 1 , wherein the copper containing complex comprises:

wherein m and n are each independently an integer of 0 or greater, and R′ and R″ are each independently H, substituted or unsubstituted linear alkyl, substituted or unsubstituted branched alkyl, substituted or unsubstituted linear alkenyl, substituted or unsubstituted branched alkenyl, substituted or unsubstituted linear alkynyl, substituted or unsubstituted branched alkynyl, substituted or unsubstituted aryl, or substituted or unsubstituted alkylaryl.

5. The room temperature curable cobalt-free resin composition of claim 1 , wherein the copper containing complex comprises:

wherein R, R 2 , R 3 and are each independently H, substituted or unsubstituted linear alkyl, substituted or unsubstituted branched alkyl, substituted or unsubstituted linear alkenyl, substituted or unsubstituted branched alkenyl, substituted or unsubstituted aryl or substituted or unsubstituted alkylaryl.

6. The room temperature curable cobalt-free resin composition of claim 1 , wherein the copper containing complex comprises:

wherein R 5 and R 6 are each independently: a group containing a heteroatom capable of coordinating to a transition metal; a C 1 -C 22 substituted or unsubstituted alkyl; a C 6 -C 10 aryl, wherein at least one of R 5 and R 6 is a non-aromatic hydrocarbon group, the non-aromatic hydrocarbon group being a C 8 -C 22 alkyl chain, R 7 and R 8 are independently: H; C 1 -C 4 alkyl; phenyl; electron withdrawing groups; and reduced products and derivatives thereof, X is selected from: C═O; a ketal derivative of C═O; a thioketal derivative of C═O; and —[C(R 7 ) 2 ] y —, wherein y is 0 or 1 and R 7 are each independently selected from H, OH, O—C 1 -C 24 alkyl, O-benzyl, O—(C═O)—C 1 -C 24 alkyl and C 1 -C 24 alkyl, and wherein R is C 1 -C 4 alkyl.

7. The room temperature curable cobalt-free resin composition of claim 1 , further comprising a peroxide initiator, wherein the peroxide initiator is selected from the group consisting of cumene hydroperoxide, methyl ethyl ketone peroxide, benzoyl peroxide, 2,4-pentanedione peroxide, 2,5-dimethylhexane-2,5-dihydroperoxide, tert-butyl peroxybenzoate, di-tert-butyl perphthalate, dicumyl peroxide, 2,5-dimethyl-2,5-bix (tert-buty peroxide)hexane, 2,5-dimethyl-2,5-bis (tert-butylperoxy)hexyne, bis (tert-butylperoxyisopropyl) benzene, ditert-butyl peroxide, 1,1-di (tert-amylperoxy)-cyclohexane, 1,1-di-(tert-butylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di-(tert-butylperoxy)-cyclohexane, 2,2-di-(tert-butylperoxy)butane; n-butyl-4,4-di(tert-butyl peroxy)valerate, ethyl-3,3-di-(tert-amylperoxy)butyrate, ethyl-3,3-di(tert-butylperoxy)-bury rate, t-butyl peroxy-neodecanoate, di-(4-5 butyl-cyclohexyl)-peroxydicarbonate, lauryl peroxide, 2,5-dimethyl-2,5-bis(2-ethyl-hexanoyl peroxy) hexane, t-amyl peroxy-2-ethylhexanoate; 2,2′-azobis(2-methylpropionitrile), 2,2′-azobis(2,4-methylbutanenitrile), and mixtures of any thereof.

8. The room temperature curable cobalt-free resin composition of claim 1 , wherein the quaternary ammonium or phosphonium salt is selected from the group consisting of tetramethylammonium chloride, tetramethylammonium hydroxide, tetramethylammonium bromide, tetramethylammonium hydrogensulfate, benzyltrimethylammonium chloride, benzyltrimethylammonium bromide, benzyltrimethylammonium hydrogen sulfate, benzyltributylammonium chloride, benzyltributyl ammonium bromide, tetrabutylphosphonium acetate, tetrabutylphosphonium bromide, tetrabutylphosphonium chloride, tetrabutylphosphonium fluoride, tetrabutylphosphonium iodide, tetraphenylphosphonium chloride, tetraphenylphosphonium bromide, tetraphenylphosphonium acetate.

9. The room temperature curable cobalt-free resin composition of claim 1 , wherein the uncured thermosetting resin is selected from the group consisting of a polyester resin, a vinyl ester resin, a urethane acrylate resin, and a vinyl hybrid resin.

10. The composition of claim 1 , wherein the composition comprises the transition metal salt.

Assignments (5)
MERGER Recorded Jan 28, 2025
From: REICHHOLD LLC 2
To: POLYNT COMPOSITES USA INC.
Reel/Frame 070029/0209 →
RELEASE OF SECURITY INTEREST Recorded Jul 3, 2022
From: U.S. BANK TRUSTEES LIMITED
To: REICHHOLD LLC 2
Reel/Frame 060394/0118 →
SECURITY INTEREST Recorded Mar 1, 2022
From: REICHHOLD LLC 2
To: BNY MELLON CORPORATE TRUSTEE SERVICES LIMITED, AS SECURITY AGENT
Reel/Frame 059133/0612 →
SECURITY INTEREST Recorded May 17, 2017
From: REICHHOLD LLC 2
To: U.S. BANK TRUSTEES LIMITED
Reel/Frame 042415/0687 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2015
From: NAVA, HILDEBERTO; SCHRAMM, WILLIAM A.; SKROBACKI, JAMES ANTHONY
To: REICHHOLD LLC 2
Reel/Frame 036757/0373 →