IP Library Granted Patent US 9,904,189
Granted Patent B2
US 9,904,189 · App. 14/858,739 · Granted Feb 27, 2018

Electrostatic image developing toner

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Quick Facts
Patent No.
US 9,904,189
App. No.
14/858,739
Granted
Feb 27, 2018
Kind
B2
Abstract

The present invention provides an electrostatic image developing toner containing a binder resin, a colorant and a wax, wherein at least one specific peak or shoulder attributable to a melting point of the wax is present at 55 to 90° C., a dust emission (Dt) of said electrostatic image developing toner satisfies the specific formula, another specific peak or shoulder relating to an endothermic quantity is present at 65.6 to 70.8° C., and an average value of tan δ in a range of an angular velocity of 20 to 100 rad/sec in a dynamic viscoelasticity measurement at 140° C. is from 1.62 to 2.20.

Claims (31)

1. An electrostatic image developing toner comprising a binder resin, a colorant and a wax, wherein:

at least one peak or shoulder attributable to a melting point of the wax in the state of being contained in said electrostatic image developing toner is present at 55 to 90° C. in a second elevated temperature process in thermal analysis (DSC),

a dust emission (Dt) of said electrostatic image developing toner satisfies the following formula (1):

60≦ Dt≦ 8732

a peak or shoulder where an endothermic quantity in the second elevated temperature process in thermal analysis (DSC) decays to 80% or less of an endothermic quantity in a first elevated temperature process in thermal analysis (DSC) is present at 65.6 to 70.8° C., and

an average value of tan δ in a range of an angular velocity of 20 to 100 rad/sec in a dynamic viscoelasticity measurement at 140° C. is from 1.62 to 2.20,

in formula (1), Dt indicates a dust emission per minute (CPM) measured using measurement condition T,

the at least one peak or shoulder attributable to the melting point of the wax in the state of being contained in said electrostatic image developing toner is measured using measurement method MpW, and

the peak or shoulder where an endothermic quantity in the second elevated temperature process in thermal analysis (DSC) decays to 80% or less of the endothermic quantity in the first elevated temperature process in thermal analysis (DSC) is measured using measurement method RTT1.

2. The electrostatic image developing toner as claimed in claim 1 , wherein the dust emission (Dt) of the electrostatic image developing toner satisfies the following formula (2):

60≦ Dt≦ 4389  (2).

3. The electrostatic image developing toner as claimed in claim 1 , wherein the dust emission (Dt) of the electrostatic image developing toner satisfies the following formula (3):

60≦ Dt≦ 5475  (3).

4. The electrostatic image developing toner as claimed in claim 1 , wherein the dust emission (Dt) of the electrostatic image developing toner satisfies the following formula (4):

60≦ Dt≦ 64  (4).

5. The electrostatic image developing toner as claimed in claim 1 , wherein a peak or shoulder here an endothermic quantity in the second elevated temperature process in thermal analysis (DSC) decays to 80% or less of an endothermic quantity in the first elevated temperature process in thermal analysis (DSC) is present at 66.5 to 69.6° C.

6. The electrostatic image developing toner as claimed in claim 1 , wherein the average value of tan δ in a range of an angular velocity of 20 to 100 rad/sec in a dynamic viscoelasticity measurement at 140° C. is from 1.82 to 2.13.

7. The electrostatic image developing toner as claimed in claim 1 , wherein the plasticization initiating temperature determined by dynamic viscoelasticity measurement is from 73.5 to 80.5° C.

8. The electrostatic image developing toner as claimed in claim 7 , wherein the plasticization initiating temperature determined by dynamic viscoelasticity measurement is from 74.8 to 79.2° C.

9. The electrostatic image developing toner as claimed in claim 1 , which comprises two or more waxes, wherein one or more peaks or shoulders attributable to a melting point of a wax in the state of being contained in said electrostatic image developing toner are present in each of a range from 55 to 73° C. and a range from 77 to 90° C.

10. The electrostatic image developing toner as claimed in claim 1 , wherein said electrostatic image developing toner satisfies the following requirements (a) to (c):

(a) said electrostatic image developing toner contains at least two kinds of waxes of a wax component X and a wax component Y,

(b) a dust emission of said wax component Y is larger than a dust emission of said wax component X, and

(c) a content of said wax component X is larger than a content of said wax component Y.

11. The electrostatic image developing toner as claimed in claim 10 , wherein a ratio of said wax component Y in all wax components is from 0.1 mass % to less than 10 mass %.

12. The electrostatic image developing toner as claimed in claim 10 , wherein said electrostatic image developing toner has a region in which an abundance radio of the wax component Y is higher than that of the wax component X, and said region in the outer wall side of said electrostatic image developing toner is larger than in the center side of said electrostatic image developing toner.

13. The electrostatic image developing toner as claimed in claim 10 , wherein said electrostatic image developing toner has a shell-core structure, said wax contained in the shell material of said shell-core structure contains substantially only said wax component Y, and said wax contained in the core material of said shell-core structure contains substantially only said wax component X.

14. The electrostatic image developing toner as claimed in claim 1 , wherein said electrostatic image developing toner satisfies the following requirements (a), (b) and (d):

(a) said electrostatic image developing toner contains at least two kinds of waxes of a wax component X and a wax component Y,

(b) a dust emission of said wax component Y is larger than a dust emission of said wax component X, and

(d) a dust emission of said wax component X is 50,000 CPM or less and a dust emission of said wax component Y is 100,000 CPM or more.

Assignments (3)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2015
From: OTA, MASAYA
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 036608/0457 →