IP Library Granted Patent US 9,574,317
Granted Patent B2
US 9,574,317 · App. 14/861,224 · Granted Feb 21, 2017

Wall block and wall block system

Inventor: Robert A. MacDonald (Plymouth, MN)
Assignee: KEYSTONE RETAINING WALL SYSTEMS LLC
E02D29/02E02D3/10E02D29/025E02D29/0208E04B2/02E04C1/39E04B2002/0202
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Quick Facts
Patent No.
US 9,574,317
App. No.
14/861,224
Granted
Feb 21, 2017
Kind
B2
Abstract

A wall block, wall block system and method of making a wall block. The wall block including at least one core extending from the top surface to the bottom surface, the at least one core having opposed front and rear surfaces and first and second side surfaces the wall block also including at least one pin hole opening onto the top surface of the block and extending at least a portion of the distance from the top surface to the bottom surface. The at least one pin hole may open onto at least a portion of at least one surface of the at least one core. The block may be provided with channels; the pin hole, channels and core may all be formed in a mold box by a single forming member.

Claims (25)

1. A wall block comprising:

a block body having opposed front and rear faces, opposed and substantially parallel top and bottom surfaces, and opposed first and second side walls that converge from the front face toward the rear face such that a total surface area of the front face is greater than a total surface area of the rear face;

at least one core extending from the top surface to the bottom surface, the at least one core having opposed front and rear surfaces and opposed first and second side surfaces, the front surface of the core being positioned in closer proximity to the front face of the block body than the rear surface of the core and the first side surface of the core being positioned in closer proximity to the first side wall of the block body than the second side surface of the core;

at least a first and second pin hole opening onto the top surface and the bottom surface of the block body and extending the distance from the top surface to the bottom surface of the block body, the first pin hole opening onto at least one surface of the at least one core through a first core slot and the second pin hole opening onto at least one surface of the at least one core through a second core slot, the first and second core slots extending the entire distance from an uppermost top surface to a lowermost bottom surface of the block body, the first and second pin holes having a maximum lateral width as measured in a direction from the first side wall to the second side wall, the first and second core slots having a maximum lateral width smaller than the maximum lateral width of the first and second pin holes along the entire distance from the uppermost top surface to the lowermost bottom surface of the block body, such that each pin hole is sized to accept a pin and each core slot is sized to retain the pin in the pin hole and to prevent displacement of the pin into the core; and

at least a third and fourth pin hole opening to the top surface and the bottom surface of the block body and being closed to the at least one core, the third pin hole being positioned between the first side surface of the at least one core and the first side wall of the block body and the fourth pin hole being positioned between the second side surface of the at least one core and the second side wall of the block body.

2. The wall block of claim 1 wherein the at least one core is two cores having opposed front and rear surfaces and opposed first and second side surfaces, the first core being positioned in closer proximity to the front face of the block body than the second core and the second core being positioned in closer proximity to the rear face of the block body than the first core, and the first core having a larger maximum lateral width than the second core.

3. The wall block of claim 2 wherein the first pin hole opens onto the front surface of the second core through the first core slot and the second pin hole opens onto the front surface of the second core through the second core slot.

4. The wall block of claim 2 wherein the first pin hole opens onto the rear surface of first core through the first core slot and the second pin hole opens onto the rear surface of the first core through the second core slot.

5. The wall block of claim 2 wherein the top surface has an elongate channel extending from the first side wall to the second side wall of the block body.

6. The wall block of claim 5 wherein the at least third and fourth pin holes and the first core are open to the elongate channel.

7. The wall block of claim 2 wherein the top surface has a first and a second elongate channel, the first elongate channel extending from the first side surface of the first core to the first side wall of the block body and the second elongate channel extending from the second side surface of the first core to the second side wall of the block body.

8. The wall block of claim 7 wherein the top surface has a third and a fourth elongate channel, the third elongate channel extending from the first side surface of the second core to the first side wall of the block body and the fourth elongate channel extending from the second side surface of the second core to the second side wall of the block body.

9. The wall block of claim 1 wherein the front face has an angular surface that is adjacent and non-orthogonal to the top surface.

10. The wall block of claim 9 wherein the front face has a first side angular surface adjacent and non-orthogonal to the first side wall of the block body and a second side angular surface adjacent and non-orthogonal to the second side wall of the block body.

11. A wall block system comprising:

at least one wall block having a block body with opposed front and rear faces, opposed top and bottom surfaces, and opposed first and second side walls that converge from the front face toward the rear face such that a total surface area of the front face is greater than a total surface area of the rear face, the at least one wall block having at least one core extending from the top surface to the bottom surface, the at least one core having opposed front and rear surfaces and opposed first and second side surfaces, the front surface of the core being positioned in closer proximity to the front face of the block body than the rear surface of the core and the first side surface of the core being positioned in closer proximity to the first side wall of the block body than the second side surface of the core, the at least one wall block having at least a first and second pin hole opening onto the top surface and the bottom surface of the block body and extending the distance from the top surface to the bottom surface of the block body, the first pin hole opening onto at least one surface of the at least one core through a first core slot and the second pin hole opening onto at least one surface of the at least one core through a second core slot, the first and second core slots extending the entire distance from an uppermost top surface to a lowermost bottom surface of the block body, the first and second pin holes having a maximum lateral width as measured in a direction from the first side wall to the second side wall, the first and second core slots having a maximum lateral width smaller than the maximum lateral width of the first and second pin holes along the entire distance from the uppermost top surface to the lowermost bottom surface of the block body, such that each pin hole is sized to accept a pin and each core slot is sized to retain the pin in the pin hole and to prevent displacement of the pin into the core and at least a third and fourth pin hole opening to the top surface and the bottom surface of the block body and being closed to the at least one core, the third pin hole being positioned between the first side surface of the at least one core and the first side wall of the block body and the fourth pin hole being positioned between the second side surface of the at least one core and the second side wall of the block body.

12. The wall block system of claim 11 wherein the at least one core of the at least one wall block is two cores having opposed front and rear surfaces and opposed first and second side surfaces, the first core being positioned in closer proximity to the front face of the block body than the second core and the second core being positioned in closer proximity to the rear face of the block body than the first core, and the first core having a larger maximum lateral width than the second core.

13. The wall block system of claim 12 wherein the first pin hole opens into the rear surface of the first core through the first core slot and the second pin hole opens into the rear surface of the first core through the second core slot.

14. The wall block system of claim 11 further comprising:

at least one pin being shaped to be received in at least one pin hole of the at least one wall block.

15. A wall having at least a first course and a second course of wall blocks comprising:

a plurality of wall blocks having a block body with opposed front and rear faces, opposed top and bottom surfaces, and opposed first and second side walls that converge from the front face toward the rear face such that a total surface area of the front face is greater than a total surface area of the rear face, at least one of the plurality of wall blocks having at least one core extending from the top surface to the bottom surface, the at least one core having opposed front and rear surfaces and opposed first and second side surfaces, the front surface of the core being positioned in closer proximity to the front face of the block body than the rear surface of the core and the first side surface of the core being positioned in closer proximity to the first side wall of the block body than the second side surface of the core, the at least one of the plurality of wall blocks having at least a first and second pin hole opening onto the top surface and the bottom surface of the block body and extending the distance from the top surface to the bottom surface of the block body, the first pin hole opening onto at least one surface of the at least one core through a first core slot and the second pin hole opening onto at least one surface of the at least one core through a second core slot, the first and second core slots extending the entire distance from an uppermost top surface to a lowermost bottom surface of the block body, the first and second pin holes having a maximum lateral width as measured in a direction from the first side wall to the second side wall, the first and second core slots having a maximum lateral width smaller than the maximum lateral width of the first and second pin holes along the entire distance from the uppermost top surface to the lowermost bottom surface of the block body, such that each pin hole is sized to accept a pin and each core slot is sized to retain the pin in the pin hole and to prevent displacement of the pin into the core and at least a third and fourth pin hole opening to the top surface and the bottom surface of the block body and being closed to the at least one core, the third pin hole being positioned between the first side surface of the at least one core and the first side wall of the block body and the fourth pin hole being positioned between the second side surface of the at least one core and the second side wall of the block body.

16. The wall of claim 15 wherein the first pin hole of the at least one of the plurality of wall blocks opens into the rear surface of the core through the first core slot and the second pin hole of the at least one of the plurality of wall blocks opens into the rear surface of the core through the second core slot.

17. The wall of claim 15 further comprising:

a plurality of pins being shaped to be received in the pin holes of the at least one of the plurality of wall blocks.

Assignments (5)
PATENT SECURITY AGREEMENT Recorded Feb 10, 2025
From: BEST BLOCK, LLC; CONTECH ENGINEERED SOLUTIONS LLC; CUSTOM BUILDING PRODUCTS, LLC; FORTERRA CONCRETE PRODUCTS, LLC; FORTERRA PIPE & PRECAST, LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; THE QUIKRETE COMPANIES, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; USP HOLDINGS, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070170/0919 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0336 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0437 →
SECURITY INTEREST Recorded Mar 18, 2022
From: KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, N.A., AS AGENT
Reel/Frame 059437/0933 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2016
From: MACDONALD, ROBERT A.
To: KEYSTONE RETAINING WALL SYSTEMS LLC
Reel/Frame 037677/0270 →
Continuity (3)
Continuation 13864836 · Apr 17, 2013
Provisional Application 61635561 · Apr 19, 2012
Related Publication 20160010307A1 · Jan 14, 2016