IP Library Patent Application 14867543
Patent Application
App. No. 14/867,543

IMAGE FORMING APPARATUS AND METHOD OF OPERATING THE SAME

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Quick Facts
Patent No.
US None
App. No.
14/867,543
Abstract

Provided is an image forming apparatus including: a feeding unit configured to feed a recording medium; an image forming unit configured to form an image on the recording medium; a fuser configured to fuse the image formed on the recording medium; a discharging unit configured to discharge the recording medium; a motor configured to drive at least one of the feeding unit, the image forming unit, the fuser, and the discharging unit, and comprise a rotor including at least one pair of permanent magnets and a Hall sensor measuring a position of the permanent magnets; and a controller configured to drive the motor based on a signal received from the Hall sensor.

Claims (64)

1 . An image forming apparatus comprising:

a feeding unit configured to feed a recording medium into the image forming apparatus;

an image forming unit configured to form an image on the recording medium;

a fuser configured to fuse the image formed on the recording medium;

a discharging unit configured to discharge the recording medium out of the image forming apparatus;

a motor including

a rotor including at least one pair of permanent magnets, and

a Hall sensor that outputs a signal indicative of positions of the permanent magnets; and

a controller configured to drive the motor based on the signal output by the Hall sensor, to thereby rotate the rotor and thereby drive at least one of the feeding unit, the image forming unit, the fuser, and the discharging unit.

2 . The image forming apparatus of claim 1 , wherein the controller

determines a phase of a current to be applied to the motor based on the signal output by the Hall sensor, and

drives the motor by applying the current of the determined phase to the motor.

3 . The image forming apparatus of claim 1 , wherein the controller generates a Hall state based on a Hall voltage indicated by the signal output by the Hall sensor, and drives the motor according to an electrical angle corresponding to the Hall state.

4 . The image forming apparatus of claim 1 , wherein a rotational speed of the motor is 50 to 400 revolutions per minute (rpm).

5 . The image forming apparatus of claim 1 , wherein

the image forming unit includes a photoconductive drum connected to the motor, and

the controller determines a phase of a current to hold the motor according to a current position of the permanent magnets indicated by the signal output by the Hall sensor, and fixes the photoconductive drum by applying a current of the determined phase to the motor.

6 . The image forming apparatus of claim 1 , wherein

the image forming unit includes a photoconductive drum, and

the controller drives the motor to cause a vibration to thereby remove paper-flour of the photoconductive drum.

7 . The image forming apparatus of claim 1 , wherein

the feeding unit includes a pickup unit, and

the controller drives the motor by applying a current to the motor to rotate the rotor at a constant speed, and calculates a thickness of a recording medium fed by using the pickup unit by monitoring the current applied to the motor.

8 . The image forming apparatus of claim 7 , wherein the controller calculates the thickness of the recording medium by performing Fast Fourier Transformation on a result of the monitoring.

9 . The image forming apparatus of claim 1 , wherein

the at least one of the feeding unit, the image forming unit, the fuser, and the discharging unit includes the feeding unit,

the feeding unit includes a pickup unit connected to the motor, and

the controller drives the motor to cause a vibration so as to separate recording media fed by using the pickup unit from one another.

10 . The image forming apparatus of claim 1 , wherein the controller predicts a remaining available use period of time of the at least one of the feeding unit, the image forming unit, the fuser, and the discharging unit, by comparing a graph indicating a variation in a magnitude of a current applied to the at least one of the feeding unit, the image forming unit, the fuser, and the discharging unit with a graph obtained by modeling a life cycle of the at least one of the feeding unit, the image forming unit, the fuser, and the discharging unit.

11 . The image forming apparatus of claim 1 , wherein a rotational ratio between the rotor and the at least one of the feeding unit, the image forming unit, the fuser, and the discharging unit is 1:1.

12 . A method comprising:

obtaining, by using a Hall sensor, positions of permanent magnets included in a motor of an image forming apparatus and which is connected to at least one driven object from among a feeding unit of the image forming apparatus, an image forming unit of the image forming apparatus, a fuser of the image forming apparatus and a discharging unit of the image forming apparatus;

determining a phase of a current to be applied to the motor based on the obtained positions of the permanent magnets; and

driving the motor by applying a current of the determined phase to the motor, to thereby drive the at least one driven object to which the motor is connected.

13 . The method of claim 12 , wherein, in the determining of the phase of the current, the phase of the current to be applied to the motor is determined based on a signal output by the Hall sensor indicative of the positions of the permanent magnets.

14 . The method of claim 12 , wherein the obtaining of positions of the permanent magnets comprises:

generating a Hall state according to a Hall voltage indicated by a signal output by the Hall sensor;

obtaining an electrical angle corresponding to the generated Hall state; and

obtaining positions of the permanent magnets according to the obtained electrical angle.

15 . The method of claim 12 , wherein the driving of the motor comprises rotating the motor at 50 to 400 rpm.

16 . The method of claim 12 , wherein

the at least one driven object includes the image forming unit,

the image forming unit includes a photoconductive drum connected to the motor,

in the determining of a phase of a current, a phase of a current to hold the permanent magnets is determined based on a current position of the permanent magnets as indicated by a signal output by the Hall sensor, and

the method further comprises fixing the photoconductive drum by applying the current of the determined phase to the motor.

17 . The method of claim 12 , wherein

the at least one driven object includes the image forming unit,

the image forming unit includes a photoconductive drum connected to the motor, and

the driving drives the motor to cause a vibration to thereby remove paper-flour of the photoconductive drum.

18 . The method of claim 12 , wherein:

the at least one driven object includes the feeding unit,

the feeding unit includes a pickup unit connected to the motor, and

the method further comprises

monitoring the current applied to the motor while the motor rotates at a constant speed, and

calculating a thickness of a recording medium fed by using the pickup unit based on a result of the monitoring.

19 . A non-transitory computer readable recording medium having recorded thereon a program for executing the method of claim 12 .

20 . An image forming apparatus comprising:

a feeding unit configured to feed a recording medium into the image forming apparatus;

an image forming unit configured to form an image on the recording medium;

a fuser configured to fuse the image formed on the recording medium;

a discharging unit configured to discharge the recording medium out from the image forming apparatus;

a motor including a rotor that includes permanent magnets, the rotor being rotatable to thereby drive a driven object from among the feeding unit, the image forming unit, the fuser, and the discharging unit; and

a controller configured to control a rotational direction and a rotational speed of the rotor based on positions of the permanent magnets,

wherein a rotational ratio between the rotor and the driven object is 1:1.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2017
From: SAMSUNG ELECTRONICS CO., LTD
To: S-PRINTING SOLUTION CO., LTD.
Reel/Frame 041852/0125 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2015
From: KIM, HYOUNG-IL; SHIM, YOUNG-JUN; YOU, YONG-HO; YUN, YOUNG-JUNG
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 036700/0522 →