IP Library Granted Patent US 9,758,987
Granted Patent B2
US 9,758,987 · App. 14/869,382 · Granted Sep 12, 2017

Self-learning lock and lock assembly apparatus

Inventors: Marc McCann (Philadelphia, PA); Brandon Graver (Lansdale, PA); Stephen R. Ide (Nazareth, PA)
Assignee: RB Distribution, Inc.
E05B19/0011E05B27/005E05B27/0017
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Quick Facts
Patent No.
US 9,758,987
App. No.
14/869,382
Granted
Sep 12, 2017
Kind
B2
Abstract

A self-learning lock cylinder assembly or lock tumbler and tools capable of teaching the self-learning key configuration of a pre-existing key is disclosed. The individual performing the self-learning does not need to have prior locksmith experience. The individual performing the self-learning procedure can verify that the original key and copies of the original key function properly within the lock cylinder prior to final assembly and installation in the lock through a self-learning test housing. The pre-installation testing eliminates problems associated with an incorrectly assembled lock cylinder.

Claims (23)

1. A plug assembly that self learns an existing key topography, the plug assembly comprising:

a key receiving slot that receives an existing key having a predetermined topography;

a plurality of wafer receiving slots that intersect the key receiving slot;

a plurality of wafers dimensioned to be received within the wafer receiving slot, each of the wafers is generally rectangular and has a passage that is sized and aligned to define a key passage; and,

at least two movable learning segments attached to each wafer, and at least one biasing element associated with each wafer;

wherein the movable learning segments attached to each wafer are moved on the respective wafer to a position associated with the predetermined key topography.

2. A self-learning lock tumbler comprising:

a tumbler body;

a slot in the tumbler body receives an existing lock key having a predetermined topography;

a plurality of wafer receiving slots that are generally arranged perpendicular to the slot;

a plurality of wafers that are received within the wafer receiving slots, each of the plurality of wafers is generally rectangular and the plurality of wafers defines a key receiving passage; and,

a plurality of movable learning segments that are mounted on each wafer of the plurality of wafers, and at least one biasing element;

wherein the movable learning segments associated with each wafer are positioned on the respective wafer according to the predetermined key topography.

3. A kit for teaching a self-learning lock tumbler comprising:

a tumbler body;

a slot in the tumbler body that receives an existing lock key having a predetermined topography;

a plurality of wafer receiving slots that are generally arranged perpendicular to the slot;

a plurality of generally rectangular wafers that are received within the wafer receiving slots, each of the plurality of wafers includes a central passage and the central passages align in a through passage that receives an existing lock key;

at least two movable learning segments attached to each wafer, and at least one biasing element associated with each wafer; and,

a self-learning test housing;

whereby the movable learning segments associated with each wafer are positioned according to a predetermined key topography associated with an existing lock key and the wafer positioning accuracy is confirmed in the self-learning test housing.

4. The kit of claim 3 further comprising: a wafer-holding tool.

5. The kit of claim 4 further comprising: a wafer-setting tool.

Assignments (2)
SECURITY AGREEMENT Recorded Aug 11, 2021
From: DORMAN PRODUCTS, INC.; RB DISTRIBUTION, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 057650/0420 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2015
From: MCCANN, MARC; GRAVER, BRANDON; IDE, STEPHEN R.
To: RB DISTRIBUTION, INC.
Reel/Frame 037202/0633 →
Continuity (2)
Provisional Application 62056918 · Sep 29, 2014
Related Publication 20160090752A1 · Mar 31, 2016