IP Library Granted Patent US 10,433,846
Granted Patent B2
US 10,433,846 · App. 14/871,071 · Granted Oct 8, 2019

Compressible adjunct with crossing spacer fibers

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Quick Facts
Patent No.
US 10,433,846
App. No.
14/871,071
Granted
Oct 8, 2019
Kind
B2
Abstract

A staple cartridge assembly for use with a surgical stapling instrument includes a staple cartridge including a plurality of staples and a cartridge deck. The staple cartridge assembly also includes a compressible adjunct positionable against the cartridge deck, wherein the staples are deployable into tissue captured against the compressible adjunct, and wherein the compressible adjunct comprises a first biocompatible layer comprising a first portion, a second biocompatible layer comprising a second portion, and crossed spacer fibers extending between the first portion and the second portion.

Claims (69)

1. A staple cartridge assembly for use with a surgical stapling instrument, wherein the staple cartridge assembly comprises:

a staple cartridge, comprising:

a plurality of staples; and

a cartridge deck; and

a compressible adjunct positionable against the cartridge deck, wherein the staples are deployable into tissue captured against the compressible adjunct, and wherein the compressible adjunct comprises:

a first biocompatible layer comprising a first portion;

a second biocompatible layer comprising a second portion; and

crossed spacer fibers extending between the first portion and the second portion, wherein each crossed spacer fiber comprises a first end and a second end, and wherein the first end is at least partially embedded in the first portion and the second end is at least partially embedded in the second portion.

2. A staple cartridge assembly for use with a surgical stapling instrument, wherein the staple cartridge assembly comprises:

a staple cartridge, comprising:

a plurality of staples; and

a cartridge deck; and

a compressible adjunct positionable against the cartridge deck, wherein the staples are deployable into tissue captured against the compressible adjunct, and wherein the compressible adjunct comprises:

a tissue-facing layer, comprising:

a first bonding node; and

a second bonding node arranged in a first row with the first bonding node;

a deck-facing layer, wherein the tissue-facing layer is spaced apart from the deck-facing layer, and wherein the deck-facing layer comprises:

a third bonding node vertically aligned with the first bonding node; and

a fourth bonding node vertically aligned with the second bonding node, wherein the fourth bonding node is arranged in a second row with the third bonding node;

a first spacer fiber extending between the first bonding node and the fourth bonding node, wherein the first spacer fiber comprises a first end and a second end, and wherein the first end is at least partially embedded within the tissue-facing layer and the second end is at least partially embedded within the deck-facing layer; and

a second spacer fiber extending between the second bonding node and the third bonding node, wherein the first spacer fiber crosses the second spacer fiber, wherein the second spacer fiber comprises a third end and a fourth end, and wherein the third end is at least partially embedded within the tissue-facing layer and the fourth end is at least partially embedded within the deck-facing layer.

3. The staple cartridge assembly of claim 2 , wherein the first row is parallel to the second row.

4. The staple cartridge assembly of claim 3 , wherein the first row further comprises a fifth bonding node between the first bonding node and the second bonding node.

5. The staple cartridge assembly of claim 4 , further comprising a first fiber portion interconnecting the first bonding node and the fifth bonding node.

6. The staple cartridge assembly of claim 5 , further comprising a second fiber portion interconnecting the second bonding node and the fifth bonding node.

7. The staple cartridge assembly of claim 6 , wherein the second row further comprises a sixth bonding node between the third bonding node and the fourth bonding node.

8. The staple cartridge assembly of claim 7 , further comprising a third fiber portion interconnecting the third bonding node and the sixth bonding node.

9. The staple cartridge assembly of claim 8 , further comprising a fourth fiber portion interconnecting the fourth bonding node and the sixth bonding node.

10. The staple cartridge assembly of claim 9 , wherein the fifth bonding node is vertically aligned with the sixth bonding node.

11. A staple cartridge assembly for use with a surgical stapling instrument, wherein the staple cartridge assembly comprises:

a staple cartridge, comprising:

a plurality of staples; and

a cartridge deck defining a proximal end and a distal end; and

a compressible adjunct positionable against the cartridge deck, wherein the staples are deployable into tissue captured against the compressible adjunct, and wherein the compressible adjunct comprises:

a tissue-facing layer, comprising:

a first bonding node; and

a second bonding node arranged in a first row with the first bonding node;

a deck-facing layer, wherein the tissue-facing layer is spaced apart from the deck-facing layer, and wherein the deck-facing layer comprises:

a third bonding node; and

a fourth bonding node, wherein the fourth bonding node is arranged in a second row with the third bonding node;

a first spacer fiber extending from the first bonding node to the third bonding node, wherein the first spacer fiber comprises a first end and a second end, and wherein the first end is at least partially embedded within the tissue-facing layer and the second end is at least partially embedded within the deck-facing layer;

a second spacer fiber extending from the first bonding node toward the deck-facing layer in a proximal direction;

a third spacer fiber extending from the first bonding node toward the deck-facing layer in a distal direction; and

a fourth spacer fiber extending from the second bonding node to the fourth bonding node, wherein the fourth spacer fiber comprises a third end and a fourth end, and wherein the third end is at least partially embedded within the tissue-facing layer and the fourth end is at least partially embedded within the deck-facing layer.

12. The staple cartridge assembly of claim 11 , further comprising a fifth spacer fiber extending from the second bonding node toward the deck-facing layer in the proximal direction.

13. The staple cartridge assembly of claim 12 , further comprising a sixth spacer fiber extending from the second bonding node toward the deck-facing layer in the distal direction.

14. The staple cartridge assembly of claim 13 , wherein the sixth spacer fiber crosses the second spacer fiber.

15. The staple cartridge assembly of claim 14 , further comprising a seventh spacer fiber extending from the first bonding node to the third bonding node.

16. The staple cartridge assembly of claim 15 , further comprising an eighth spacer fiber extending from the second bonding node to the fourth bonding node.

17. The staple cartridge assembly of claim 16 , wherein the first bonding node is vertically aligned with the third bonding node.

18. The staple cartridge assembly of claim 17 , wherein the second bonding node is vertically aligned with the fourth bonding node.

19. A staple cartridge assembly for use with a surgical stapling instrument, wherein the staple cartridge assembly comprises:

a staple cartridge, comprising:

a plurality of staples; and

a cartridge deck defining a proximal end and a distal end; and

a compressible adjunct positionable against the cartridge deck, wherein the staples are deployable into tissue captured against the compressible adjunct, and wherein the compressible adjunct comprises:

a tissue-facing layer;

a deck-facing layer, wherein the tissue-facing layer is spaced apart from the deck-facing layer, and wherein the deck-facing layer comprises:

an outer surface; and

an inner surface;

a first spacer fiber extending from the tissue-facing layer toward the inner surface;

a second spacer fiber extending from the tissue-facing layer toward the inner surface, wherein the first spacer fiber and the second spacer fiber extend through the deck-facing layer; and

a loop defined by the first spacer fiber and the second spacer fiber on the outer surface.

20. The staple cartridge assembly of claim 19 , wherein the first spacer fiber and the second spacer fiber intersect at the deck-facing layer.

21. The staple cartridge assembly of claim 20 , further comprising a third spacer fiber extending from the tissue-facing layer, wherein the third spacer fiber intersects the first spacer fiber and the second spacer fiber at the deck-facing layer.

22. A compressible adjunct positionable against a cartridge of a staple cartridge, wherein the staple cartridge comprises a plurality of staples deployable into tissue captured against the compressible adjunct, and wherein the compressible adjunct comprises:

a first biocompatible layer comprising a first portion;

a second biocompatible layer comprising a second portion; and

crossed spacer fibers extending between the first portion and the second portion, wherein each crossed spacer fiber comprises a first end and a second end, and wherein the first end is at least partially embedded in the first portion and the second end is at least partially embedded in the second portion.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
CHANGE OF NAME Recorded Dec 14, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 045644/0357 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2016
From: VENDELY, MICHAEL J.; SHELTON, FREDERICK E., IV; HARRIS, JASON L.; SCHEIB, CHARLES J.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 039032/0176 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2016
From: GOLDREIN, HOWELL T.; MOIR, ROBERT S.; CONSONNI, SOFIA MARIA; AKRAM, ISMAIL; EASTER, ASHLEY D.; LATHAM, HELEN S.
To: INNOVIA TECHNOLOGY LTD
Reel/Frame 039032/0212 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2016
From: INNOVIA TECHNOLOGY LTD
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 039032/0237 →