In-line sensor validation system
Disclosed is a food wash sensor system that includes a sensor disposed along a fluid flow path that can circulate a wash fluid through the food wash sensor system. The sensor can detect a concentration of an analyte in the wash fluid. The system also includes a reference fluid reservoir including a reference fluid, the reference fluid including a predetermined concentration of the analyte in solution, a delivery system fluidly coupled to the fluid flow path and operable to supply the reference fluid to the fluid flow path upstream from the sensor while maintaining the sensor in place along the fluid flow path, and a control and monitoring system configured to receive a signal from the sensor, the signal indicating the concentration of the analyte in the reference fluid at a first time, and control calibrating the sensor and validating the sensor over time based on the received signal.
1. A food wash sensor calibration system comprising:
a food wash system configured to use a wash fluid and comprising a sensor configured to detect a concentration of an analyte within the wash fluid; and
a food wash reference fluid delivery apparatus comprising:
a mobile frame;
a reference fluid reservoir positioned on and configured to be removable from the mobile frame, the reference fluid reservoir configured to contain a reference fluid with a predetermined concentration of the analyte;
a quick connect coupler configured to removably fluidly couple with the sensor; and
a delivery assembly positioned on the mobile frame, the delivery assembly comprising:
a sensor fluid line configured to provide the reference fluid to the quick connect coupler;
a pump configured to pump the reference fluid from the reference fluid reservoir to the sensor fluid line;
a valve configured to control a fluid volumetric flow rate of the reference fluid through the sensor fluid line; and
a return fluid line configured to provide the reference fluid from the pump to the reference fluid reservoir.
2. The food wash sensor calibration system of claim 1 , further comprising a controller programmed to receive a signal indicating a detected concentration of the analyte in the reference fluid from the sensor and to calibrate the sensor based upon a comparison of the detected concentration with the predetermined concentration.
3. The food wash sensor calibration system of claim 1 , further comprising a second valve to control the fluid volumetric flow rate of the reference fluid through the return fluid line.
4. The food wash sensor calibration system of claim 1 , wherein the sensor comprises a galvanic sensor or a sensor that consumes the analyte.
5. The food wash sensor calibration system of claim 1 , wherein the analyte comprises an oxidant, wherein the oxidant comprises chlorine, chlorine dioxide, peroxyacids, hydrogen peroxide, or ozone.
6. The food wash sensor calibration system of claim 1 , wherein the reference fluid comprises a predetermined pH and ionic strength, and wherein the sensor is configured to obtain a measurement that is indicative of the predetermined pH and ionic strength.
7. The food wash sensor calibration system of claim 1 , wherein the reference fluid comprises a concentrate mixed with water, and wherein the concentrate comprises a dry powder or a stable liquid.
8. The food wash sensor calibration system of claim 2 , wherein the controller is programmed to identify a failure of the sensor by comparing the received signal to a sensor failure threshold value.
9. A food wash sensor calibration system comprising:
a food wash system configured to use a wash fluid and comprising a sensor configured to detect a concentration of an analyte within the wash fluid; and
a food wash reference fluid delivery apparatus comprising:
a mobile frame;
a reference fluid reservoir positioned on and configured to be removable from the mobile frame, the reference fluid reservoir configured to contain a reference fluid with a predetermined concentration of the analyte;
a coupler configured to fluidly couple with the sensor; and
a delivery assembly positioned on the mobile frame, the delivery assembly comprising:
a sensor fluid line configured to provide the reference fluid to the coupler;
a pump configured to pump the reference fluid from the reference fluid reservoir to the sensor fluid line; and
a valve configured to control a fluid volumetric flow rate of the reference fluid through the sensor fluid line.
10. The food wash sensor calibration system of claim 9 , wherein the coupler comprises a quick connect coupler configured to removably fluidly couple with the sensor.
11. The food wash sensor calibration system of claim 9 , further comprising a controller programmed to receive a signal indicating a detected concentration of the analyte in the reference fluid from the sensor and to calibrate the sensor based upon a comparison of the detected concentration with the predetermined concentration.
12. The food wash sensor calibration system of claim 9 , the delivery assembly comprising a return fluid line configured to provide the reference fluid from the pump to the reference fluid reservoir.
13. The food wash sensor calibration system of claim 12 , further comprising a second valve to control the fluid volumetric flow rate of the reference fluid through the return fluid line.