Production method for water-soluble polymers
View Patent ↗Described is a process for producing water-absorbing polymers wherein a base polymer A is contacted and mixed with an aqueous additive solution B in a mixing device, wherein the base polymer A is formed from monomers bearing at least 30% neutralized acid groups and the aqueous additive solution B is dosed into the mixing device without nozzle via a pipe.
1. A process for producing water-absorbing polymers, which comprises contacting and mixing a base polymer A with a liquid additive preparation B, in a mixing device, wherein the base polymer A is formed from monomers bearing at least 30% neutralized acid groups and the liquid additive preparation B is formed by mixing a first liquid I, with at least one second liquid II, wherein the first liquid I and second liquid II are fed separately to a pipe where they are combined and mixed inside the pipe, and emerging from the pipe as liquid additive preparation B, which is dosed into the mixing device without nozzle.
2. The process according to claim 1 , wherein additional liquids are added via the pipe into the mixing device and onto the base polymer A, wherein the additional liquids are also fed separately into the pipe and are combined in the pipe with liquids I and II or their mixture, so what emerges from the pipe is a mixture of all liquids as liquid additive preparation B.
3. The process according to claim 1 , wherein liquids I and II and also any further liquids present are combined/mixed in the pipe via one or more T pieces or distributors to form the liquid additive preparation B.
4. The process according to claim 1 , wherein the internal diameter of the pipe is in the range of 1-50 mm.
5. The process according to claim 1 , wherein the time span between combining the first liquid I and the at least one second liquid II to be added and the emergence of the mixture which is the liquid additive preparation B from the pipe is less than 60 seconds.
6. The process according to claim 1 , wherein the base polymer A is a partially neutralized crosslinked polyacrylic acid.
7. The process according to claim 6 , wherein the admixture of liquid additive preparation B to the base polymer A is followed by thermal drying of the polymer.
8. The process according to claim 1 , wherein the base polymer A is a partially neutralized surface-postcrosslinked polyacrylic acid, the postcrosslinking step occurring after the base polymer A has been contacted and mixed with the liquid preparation B.
9. The process according to claim 8 , wherein as the liquid additive preparation B is admixed to the base polymer A, the temperature of the surface-postcrosslinked polymer is cooled to a temperature of <65° C. and the moisture content of the polymer is raised to 10% by weight of base polymer A as determined by Karl Fischer titration.
10. The process according to claim 1 , wherein at least 80% by weight of base polymer A has a particle size between 150 and 850 μm.
11. The process according to claim 1 , wherein the path length from where the liquids to be added are combined to where the mixture which is the liquid additive preparation B emerges from the pipe is less than 2 m.
12. The process according to claim 1 , wherein the liquid additive preparation B has a water content of at least 50% by weight.
13. The process of claim 7 wherein a surface-postcrosslinking reaction takes place before and during drying.
14. The process of claim 13 wherein the temperature range for surface postcrosslinking and drying ranges from 65° C. to 200° C.