Pancreatic stent with drainage feature
A pancreatic stent includes a main body convertible between a compressed configuration for delivery and an expanded configuration once deployed, the main body including an inner surface defining a stent lumen and an outer surface. A plurality of drainage features are formed within the outer surface of the main body, the plurality of drainage features permitting placement of the pancreatic stent within a patient's pancreas without blocking side branches of the pancreas.
1. A method of manufacturing an expandable medical stent including drainage features, the method comprising:
using a mandrel having a high-low pattern formed within an outer surface of the mandrel to braid an expandable metal support structure having a high-low pattern in at least some adjacent windings;
removing the expandable metal support structure from the mandrel; and
forming a polymeric layer over the expandable metal support structure;
wherein the polymeric layer conforms to the high-low pattern of the expandable metal support structure to form the drainage features.
2. The method of claim 1 , wherein using a mandrel having a high-low pattern comprises using a mandrel having a herringbone pattern of channels including a first plurality of channels extending helically in a first direction and a second plurality of channels extending helically in a second direction.
3. The method of claim 1 , wherein removing the expandable metal support structure from the mandrel comprises applying a compressive axial force to the expandable metal support structure to shorten its length and thus increase its diameter.
4. The method of claim 1 , wherein the expandable metal support structure is braided from a wire formed of a shape memory material, and removing the expandable metal support structure from the mandrel comprises utilizing its shape memory properties to increase its diameter.
5. The method of claim 4 , wherein the wire formed of a shape memory material comprises nitinol.
6. The method of claim 1 , wherein forming a polymeric layer over the expandable metal support structure comprises stretching a polymeric sleeve over the expandable metal support structure.
7. The method of claim 6 , wherein the polymeric layer comprises silicone.
8. The method of claim 1 , wherein the drainage features extend helically around the expandable medical stent.
9. The method of claim 8 , wherein each of the drainage features includes first and second helically extending peaks and a helically extending valley therebetween.
10. A method of manufacturing an expandable medical stent including drainage features, the method comprising:
braiding a plurality of wires around a mandrel to form an expandable metal support structure having a high-low pattern, the mandrel including a first plurality of channels extending helically in a first direction, a second plurality of channels extending helically in a second direction, and a plurality of high spots periodically interrupting one or more of the first plurality of channels and one or more of the second plurality of channels;
removing the expandable metal support structure from the mandrel; and
forming a polymeric layer over the expandable metal support structure;
wherein the polymeric layer conforms to the high-low pattern of the expandable metal support structure to form the drainage features.
11. The method of claim 10 , wherein during braiding, one of the wires extending in the first direction rises up over one of the high spots.
12. The method of claim 11 , wherein during braiding, one of the wires extending in the second direction rises up over one of the high spots.
13. The method of claim 10 , wherein removing the expandable metal support structure comprises applying an axial compressive force to the expandable metal support structure.
14. The method of claim 10 , wherein the drainage features extend helically around the expandable medical stent.
15. The method of claim 14 , wherein each of the drainage features includes first and second helically extending peaks and a helically extending valley therebetween.