Snap-in electrical connector with spiral slot
View Patent ↗A connector assembly including a connector body with a spring clip including a first free end for engaging a side wall of an electrical box upon installation. During insertion of the connector body the first free end engages the knock-out hole perimeter and deforms so as to permit further insertion. Once the connector body is fully inserted, the spring clip cooperates with a lug on the connector body to hold the connector assembly onto the electrical box. The connector body includes one or more spiral indentations for engaging a convolution of a metal cable. The spring clip biases the cable toward engagement with the spiral indentation to yield improved performance characteristics.
1. An electrical connector assembly for securing a flexible metal clad electrical cable to an electrical box comprising:
a connector body having an inlet end portion and an outlet end portion and a bore therebetween;
an insulator retained at the outlet end portion of said connector body; and
a spring clip of spring steel secured by a fastener to a surface of said connector body, said spring clip defining a pair of free ends, with a first spring end extending away from the fastener toward the insulator, and with said first spring end engaging an inner surface of the electrical box to retain the connector body to the electrical box, and with a second spring end extending into the connector body at the inlet end portion with said second spring end retaining the cable within the connector body and biasing a spiral convolution portion of the metal clad cable into engagement against a spiral indentation of an interior surface of the connector body.
2. The connector assembly of claim 1 wherein the insulator defines a cable stop which limits further movement of the cable within the connector body.
3. The connector assembly of claim 1 wherein the insulator is received within a receptacle at the outlet end portion of the connector body.
4. The connector assembly of claim 3 wherein the receptacle is generally U-shaped and includes an annular tongue portion for engaging a corresponding annular groove in the insulator.
5. The connector assembly of claim 3 wherein the spring clip extends beyond at least a portion of the insulator, said spring clip retaining the insulator within the receptacle.
6. The connector assembly of claim 3 wherein the first end of the spring clip includes a hook structure for engaging an inner surface of the electrical box.
7. The connector assembly of claim 6 wherein the first end also engages the outer surface of the electrical box.
8. The connector assembly of claim 7 wherein the hook structure includes a hook end of the spring and a tab positioned away from said hook end, with said hook end engaging the inner surface of the electrical box and with said tab engaging the outer surface of the electrical box.
9. The connector assembly of claim 1 wherein the spiral indentation is a closed channel defined in the interior surface of the connector body.
10. The connector assembly of claim 1 wherein the spiral indentation is an open spiral aperture in a wall of the connector body.
11. The connector assembly of claim 1 wherein the spiral indentation is angled relative to a longitudinal axis so as to correspond to a pitch angle of a cable convolution.
12. A method of securing a flexible metal clad cable to an electrical box using a connector assembly comprising:
providing a connector assembly having a connector body having an inlet end portion and an outlet end portion and a bore therebetween, a insulator retained at the outlet end portion of the connector body, and a spring clip of spring steel secured by a fastener to a surface of said connector body, said spring clip defining a pair of free ends, with a first spring end extending away from the fastener toward the insulator, and with said first spring end engaging an inner surface of the electrical box to retain the connector body to the electrical box, and with a second spring end extending into the connector body at the inlet end portion with said second spring end retaining the cable within the connector body and biasing a spiral convolution portion of the metal clad cable into engagement against a spiral indentation of an interior surface of the connector body;
inserting an outlet end portion of the connector assembly into a knock-out hole of the electrical box until a perimeter edge of the knock-out hole engages a lug;
further inserting the outlet end portion into the knock-out hole whereby the first free end of the spring clip further deforms into the open portion; and
yet further inserting the outlet end portion into the knock-out hole to lock the connector body into the knock-out hole, with at least a portion of the first free end of the spring clip engaging an inner surface of the electrical box.