IP Library Granted Patent US 9,584,060
Granted Patent B2
US 9,584,060 · App. 14/881,726 · Granted Feb 28, 2017

Motor, method for driving motor, and drive controller for motor

Inventors: Yoshiaki Takemoto (Toyohashi, JP); Yoko Tateishi (Kosai, JP); Seiya Yokoyama (Toyohashi, JP); Yusuke Morimoto (Takayama, JP)
Assignee: ASMO CO., LTD.
H02P29/00H02K1/2713H02K21/145H02K1/145
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Quick Facts
Patent No.
US 9,584,060
App. No.
14/881,726
Granted
Feb 28, 2017
Kind
B2
Abstract

A motor includes a two-layer rotor and a two-layer stator. The two layer rotor includes an A-phase rotor and a B-phase rotor that are stacked together. When θ1 represents, in electric angle, an angle of the B-phase stator relative to the A-phase stator in a clockwise circumferential direction, and θ2 represents, in electric angle, an angle of the B-phase rotor relative to the A-phase rotor in a counterclockwise circumferential direction, θ1+|θ2|=90° is satisfied.

Claims (64)

1. A motor comprising:

a two-layer rotor including an A-phase rotor and a B-phase rotor that are stacked together, wherein

the A-phase rotor includes two A-phase rotor core bases and a field magnet arranged between the A-phase rotor core bases, and each of the A-phase rotor core bases includes claw poles arranged at equal intervals in a circumferential direction, and

the B-phase rotor includes two B-phase rotor core bases and a field magnet arranged between the B-phase rotor core bases, and each of the B-phase rotor core bases includes claw poles arranged at equal intervals in a circumferential direction; and

a two-layer stator including an A-phase stator and a B-phase stator that are stacked together, wherein

the A-phase stator includes two A-phase stator core bases and an A-phase winding arranged between the A-phase stator core bases, and each of the A-phase stator core bases includes claw poles arranged at equal intervals in a circumferential direction, and

the B-phase stator includes two B-phase stator core bases and a B-phase winding arranged between the B-phase stator core bases, and each of the B-phase stator core bases includes claw poles arranged at equal intervals in a circumferential direction;

wherein θ1+|θ2|=90° is satisfied, where θ1 represents, in electric angle, an angle of the B-phase stator relative to the A-phase stator in a clockwise circumferential direction, and θ2 represents, in electric angle, an angle of the B-phase rotor relative to the A-phase rotor in a counterclockwise circumferential direction.

2. The motor according to claim 1 , wherein

the A-phase winding is wound around the A-phase stator,

the A-phase winding includes a first system annular winding and a second system annular winding,

the B-phase winding is wound around the B-phase stator,

the B-phase winding includes a first system annular winding and a second system annular winding, and

power having different phases are applied to the two first system annular windings and the two second system annular windings.

3. The motor according to claim 1 , wherein

the A-phase rotor and the B-phase rotor each further include an auxiliary magnet, and

the auxiliary magnet is arranged in at least one of a location between the field magnet and the claw poles in a radial direction and a location between the adjacent one of the claw poles in the circumferential direction.

4. The motor according to claim 3 , wherein the field magnet and the auxiliary magnet form an integrated magnet.

5. A drive controller for the motor according to claim 1 , the drive controller comprising:

a DC power supply;

a first switching element that applies power from the DC power supply to the A-phase winding;

a second switching element that applies power from the DC power supply to the B-phase winding; and

a control circuit configured to selectively open and close each of the first switching element and the second switching element to energize the A-phase winding and the B-phase winding from one direction with the DC power supply.

6. The drive controller according to claim 5 , wherein

the A-phase winding is connected in series to the first switching element to configure a series circuit,

the B-phase winding is connected in series to the second switching element to configure a series circuit, and

the control circuit is configured to apply power from the DC power supply to the two series circuits.

7. A drive controller for the motor according to claim 1 , wherein the A-phase winding includes a first system annular winding and a second system annular winding, and the B-phase winding includes a first system annular winding and a second system annular winding, the drive controller comprising:

a DC power supply;

a first switching element that applies power from the DC power supply to the first system annular winding of the A-phase winding and the first system annular winding of the B-phase winding;

a second switching element that applies power from the DC power supply to the second system annular winding of the A-phase winding and the second system annular winding of the B-phase winding; and

a control circuit configured to selectively open and close each of the first switching element and the second switching element to energize the two first system annular windings and the two second system annular windings from one direction with the DC power supply.

8. The drive controller according to claim 7 , wherein

the first system annular winding of the A-phase winding, the first system annular winding of the B-phase winding, and the first switching element are connected in series to configure a series circuit;

the second system annular winding of the A-phase winding, the second system annular winding of the B-phase winding, and the second switching element are connected in series to configure a series circuit; and

the control circuit is configured to apply the DC power supply to the series circuits.

9. The drive controller according to claim 7 , wherein the control circuit is configured to selectively open and close each of the first switching element and the second switching element to energize the two first system annular windings and the two second system annular windings in different phases.

10. The drive controller according to claim 9 , wherein the different phases of energizing has a phase difference from 20 degrees to 60 degrees.

11. A method for driving a motor, wherein the motor includes:

a two-layer rotor including an A-phase rotor and a B-phase rotor that are stacked together, wherein

the A-phase rotor includes two A-phase rotor core bases and a field magnet arranged between the A-phase rotor core bases, and each of the A-phase rotor core bases includes claw poles arranged at equal intervals in a circumferential direction, and

the B-phase rotor includes two B-phase rotor core bases and a field magnet arranged between the B-phase rotor core bases, and each of the B-phase rotor core bases includes claw poles arranged at equal intervals in a circumferential direction; and

a two-layer stator including an A-phase stator and a B-phase stator that are stacked together, wherein

the A-phase stator includes two A-phase stator core bases and an A-phase winding arranged between the A-phase stator core bases, and each of the A-phase stator core bases includes claw poles arranged at equal intervals in a circumferential direction, and

the B-phase stator includes two B-phase stator core bases and a B-phase winding arranged between the B-phase stator core bases, and each of the B-phase stator core bases includes claw poles arranged at equal intervals in a circumferential direction;

the method comprising applying power to the A-phase winding and the B-phase winding in different phases.

12. The method according to claim 11 , wherein the power applied to the A-phase winding and the power applied to the B-phase winding have a phase difference of 75 degrees to 90 degrees.

13. The method according to claim 11 , further comprising arranging the two-layer rotor and the two-layer stator to satisfy θ1+|θ2|=90°, where θ1 represents, in electric angle, an angle of the B-phase stator relative to the A-phase stator in a clockwise circumferential direction, and θ2 represents, in electric angle, an angle of the B-phase rotor relative to the A-phase rotor in a counterclockwise circumferential direction.

14. A method for driving a motor, wherein the motor includes:

a two-layer rotor including an A-phase rotor and a B-phase rotor that are stacked together, wherein

the A-phase rotor includes two A-phase rotor core bases and a field magnet arranged between the A-phase rotor core bases, and each of the A-phase rotor core bases includes claw poles arranged at equal intervals in a circumferential direction, and

the B-phase rotor includes two B-phase rotor core bases and a field magnet arranged between the B-phase rotor core bases, and each of the B-phase rotor core bases includes claw poles arranged at equal intervals in a circumferential direction; and

a two-layer stator including an A-phase stator and a B-phase stator that are stacked together, wherein

the A-phase stator includes two A-phase stator core bases and an A-phase winding arranged between the A-phase stator core bases, and each of the A-phase stator core bases includes claw poles arranged at equal intervals in a circumferential direction, and

the B-phase stator includes two B-phase stator core bases and a B-phase winding arranged between the B-phase stator core bases, and each of the B-phase stator core bases includes claw poles arranged at equal intervals in a circumferential direction;

wherein

the A-phase winding is wound around the A-phase stator,

the A-phase winding includes a first system annular winding and a second system annular winding,

the B-phase winding is wound around the B-phase stator, and

the B-phase winding includes a first system annular winding and a second system annular winding;

the method comprising:

applying power to the two first system annular windings and the two second system annular windings in different phases.

15. The method according to claim 14 , wherein the power applied to the first system annular winding and the power applied to the second system annular winding have a phase difference of 10 degrees to 40 degrees.

16. The method according to claim 14 , further comprising arranging the two-layer rotor and the two-layer stator to satisfy θ1+|θ2|=90°, where θ1 represents, in electric angle, an angle of the B-phase stator relative to the A-phase stator in a clockwise circumferential direction, and θ2 represents, in electric angle, an angle of the B-phase rotor relative to the A-phase rotor in a counterclockwise circumferential direction.

Assignments (2)
MERGER Recorded Sep 18, 2018
From: ASMO CO., LTD.
To: DENSO CORPORATION
Reel/Frame 047570/0538 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2015
From: TAKEMOTO, YOSHIAKI; TATEISHI, YOKO; YOKOYAMA, SEIYA; MORIMOTO, YUSUKE
To: ASMO CO., LTD.
Reel/Frame 036783/0041 →
Priority Claims (2)
JP 2014-213672 · Oct 20, 2014 · national
JP 2014-213673 · Oct 20, 2014 · national
Continuity (1)
Related Publication 20160111930A1 · Apr 21, 2016