Hopper baffle assembly for asphalt paving machine
An asphalt receiving hopper for an asphalt paving machine includes a left sidewall, a right sidewall, a front wall and a pair of baffle panels. The left baffle panel is resiliently attached to the left sidewall and adapted to extend into the asphalt receiving hopper, and the right baffle panel is resiliently attached to the right sidewall and adapted to extend into the asphalt receiving hopper.
1. An asphalt receiving hopper for an asphalt paving machine comprising:
(a) a left sidewall;
(b) a right sidewall;
(c) a front wall;
(d) a left baffle panel that is resiliently attached to the left sidewall and adapted to extend into the asphalt receiving hopper;
(e) a right baffle panel that is resiliently attached to the right sidewall and adapted to extend into the asphalt receiving hopper wherein said baffle panels are configured to contact a dump body of a dump truck when asphalt material is added into the hopper.
2. The asphalt receiving hopper of claim 1 wherein:
(a) the width of the left baffle panel is within the range of 25-45 cm;
(b) the width of the right baffle panel is within the range of 25-45 cm.
3. The asphalt receiving hopper of claim 1 , which is adapted to receive asphalt material from a truck having a dump body of known width W T , wherein:
(a) the asphalt receiving hopper has a known width W H ; and
(b) the width of the left baffle panel equals 1.2 [(W H −W T )/2]; and
(c) the width of the right baffle panel equals 1.2 [(W H −W T )/2].
4. The asphalt receiving hopper of claim 1 wherein:
(a) the height of the left baffle panel is at least about 50 cm;
(b) the height of the right baffle panel is at least about 50 cm.
5. The asphalt receiving hopper of claim 1 wherein:
(a) the height of the left baffle panel is approximately twice the height of the front wall of the asphalt receiving hopper;
(b) the height of the right baffle panel is approximately twice the height of the front wall of the asphalt receiving hopper.
6. The asphalt receiving hopper of claim 1 , which is adapted to receive asphalt material from a truck having a plurality of rear tires and a dump body with an end wall that is a known distance D T from the back of the rear tires, wherein:
(a) the left baffle panel is located on the left sidewall of the asphalt receiving hopper a distance D B from the front wall of the asphalt receiving hopper that is 50-80% of D T ;
(b) the right baffle panel is located on the right sidewall of the asphalt receiving hopper a distance D B from the front wall of the asphalt receiving hopper that is 50-80% of D T .
7. The asphalt receiving hopper of claim 1 wherein:
(a) the left baffle panel is located on the left sidewall of the asphalt receiving hopper a distance D B behind the front wall of the asphalt receiving hopper that is within the range of 40-60 cm;
(b) the right baffle panel is located on the right sidewall of the asphalt receiving hopper a distance D B behind the front wall of the asphalt receiving hopper that is within the range of 40-60 cm.
8. The asphalt receiving hopper of claim 1 wherein the left baffle panel is located directly opposite the right baffle panel.
9. The asphalt receiving hopper of claim 1 wherein:
(a) the left baffle panel is mounted on the left sidewall of the asphalt receiving hopper so as to form a right angle therewith;
(b) the right baffle panel is mounted on the right sidewall of the asphalt receiving hopper so as to form a right angle therewith.
10. The asphalt receiving hopper of claim 1 wherein:
(a) the left baffle panel is mounted on the left sidewall of the asphalt receiving hopper and oriented generally vertically with respect to the bottom of the asphalt receiving hopper;
(b) the right baffle panel is mounted on the right sidewall of the asphalt receiving hopper and oriented generally vertically with respect to the bottom of the asphalt receiving hopper.
11. The asphalt receiving hopper of claim 1 wherein:
(a) the left baffle panel is mounted on the left sidewall of the asphalt receiving hopper with its lower end raised above the bottom of the left sidewall;
(b) the right baffle panel is mounted on the right sidewall of the asphalt receiving hopper with its lower end raised above the bottom of the right sidewall.
12. The asphalt receiving hopper of claim 1 wherein:
(a) the left baffle panel is mounted on the left sidewall of the asphalt receiving hopper with its lower end raised above the bottom of the left sidewall by an amount within the range of 15-25 cm;
(b) the right baffle panel is mounted on the right sidewall of the asphalt receiving hopper with its lower end raised above the bottom of the right sidewall by an amount within the range of 15-25 cm.
13. The asphalt receiving hopper of claim 1 , which is adapted to receive asphalt material from a truck having dump body with an end wall and left and right sidewalls, wherein:
(a) the left baffle panel is formed of a generally rigid material and is mounted with a spring-loaded hinge to the left sidewall of the asphalt receiving hopper so that it extends into the asphalt receiving hopper and is adapted to deflect or pivot upon being contacted by the end wall or sidewalls of the dump body of the truck;
(b) the right baffle panel is formed of a generally rigid material and is mounted with a spring-loaded hinge to the right sidewall of the asphalt receiving hopper so that it extends into the asphalt receiving hopper and is adapted to deflect or pivot upon being contacted by the end wall or sidewalls of the dump body of the truck.
14. The asphalt receiving hopper of claim 1 , which is adapted to receive asphalt material from a truck having dump body with an end wall and left and right sidewalls, wherein:
(a) the left baffle panel is formed of a non-rigid material and is fixed to the left sidewall of the asphalt receiving hopper so that it extends into the asphalt receiving hopper and is adapted to flex or bend upon being contacted by the end wall or sidewalls of the dump body of the truck;
(b) the right baffle panel is formed of a non-rigid material and is fixed to the right sidewall of the asphalt receiving hopper so that it extends into the asphalt receiving hopper and is adapted to flex or bend upon being contacted by the end wall or sidewalls of the dump body of the truck.
15. The asphalt receiving hopper of claim 1 wherein:
(a) the left baffle panel is mounted on the left sidewall of the asphalt receiving hopper and oriented at an angle within the range of 5°-25° with respect to the vertical;
(b) the right baffle panel is mounted on the right sidewall of the asphalt receiving hopper and oriented at an angle within the range of 5°-25° with respect to the vertical.
16. The asphalt receiving hopper of claim 15 , wherein:
(a) the left baffle panel is oriented on the left sidewall such that its upper end is farther from the front of the asphalt receiving hopper than its lower end;
(b) the right baffle panel is oriented on the right sidewall such that its upper end is farther from the front of the asphalt receiving hopper than its lower end.
17. The asphalt receiving hopper of claim 1 wherein:
(a) the left baffle panel is mounted on the left sidewall of the asphalt receiving hopper and oriented at an angle of about 15° with respect to the vertical;
(b) the right baffle panel is mounted on the right sidewall of the asphalt receiving hopper and oriented at an angle of about 15° with respect to the vertical.
18. The asphalt receiving hopper of claim 17 , wherein:
(a) the left baffle panel is oriented on the left sidewall such that its upper end is farther from the front of the asphalt receiving hopper than its lower end;
(b) the right baffle panel is oriented on the right sidewall such that its upper end is farther from the front of the asphalt receiving hopper than its lower end.