Electric veneer lathe
Embodiments of an electric linear actuator may include a roller screw assembly, an electric motor coupled to the roller screw assembly, and a linear transducer operatively coupled with the roller screw assembly. The motor may be configured to drive the roller screw assembly to extend and retract another component, such as a rod. In some embodiments, the linear transducer may be configured to detect a position of the rod. The roller screw assembly may be coupled directly to the motor via a gear coupling, with the motor disposed generally in axial alignment with the roller screw assembly. Other embodiments disclosed herein include a veneer lathe carriage with electric linear actuators and corresponding apparatuses, methods, and systems.
1. An electric linear positioning system, comprising:
an electric linear positioner, wherein the electric linear positioner includes
a roller screw assembly, wherein the roller screw assembly includes a nut and a screw shaft disposed through the nut,
an electric motor coupled to a proximal end of the roller screw assembly and in axial alignment with the roller screw assembly, and
a linear transducer coupled to the roller screw assembly, wherein the linear transducer is configured to detect a position of the nut; and
a controller operatively coupled with the electric linear positioner, wherein the controller is configured to estimate an amount of wear in the nut based at least on data from the linear transduceror the encoder resolver.
2. The electric linear positioning system of claim 1 , wherein the roller screw assembly includes a planetary roller screw.
3. The electric linear positioning system of claim 2 , wherein the controller is further configured to actuate the electric linear positioner based at least on a position or rotational speed of a reference component.
4. The electric linear positioning system of claim 2 , wherein the linear transducer includes a magnetostrictive linear position sensor.
5. The electric linear positioning system of claim 2 , wherein the controller is further configured to generate a maintenance recommendation based on the estimated amount of wear in the nut.
6. The electric linear positioning system of claim 2 , further including a temperature sensor operatively coupled with the roller screw assembly and the controller, wherein the temperature sensor is positioned to detect a temperature of one or both of the nut and the screw shaft, and the controller is further configured to
determine that the detected temperature exceeds a predetermined maximum temperature, and
in response, generate a maintenance recommendation or stop the motor.
7. The electric linear positioning system of claim 6 , wherein the controller includes a secondary drive controller operatively coupled with the encoder or resolver and the motor, and a primary controller operatively coupled to the temperature sensor, the linear transducer, and the secondary drive controller.
8. An electric linear positioning system, comprising:
an electric linear positioner, wherein the electric linear positioner includes
a roller screw assembly, wherein the roller screw assembly includes a nut and a screw shaft disposed through the nut,
an electric motor coupled to a proximal end of the roller screw assembly and in axial alignment with the roller screw assembly,
linear transducer coupled to the roller screw assembly, wherein the linear transducer is configured to detect a position of the nut, and
a temperature sensor operatively coupled with the roller screw assembly and positioned to detect a temperature of one or both of the nut and the screw shaft; and
a controller operatively coupled with the electric linear positioner, wherein the controller is configured to
determine that the detected temperature exceeds a predetermined maximum temperature, and
in response, generate a maintenance recommendation or stop the motor.
9. The electric linear positioning system of claim 8 , wherein the roller screw assembly includes a planetary roller screw.
10. The electric linear positioning system of claim 9 , wherein the controller is further configured to actuate the electric linear positioner based at least on a position or rotational speed of a reference component.
11. The electric linear positioning system of claim 9 , wherein the linear transducer includes a magnetostrictive linear position sensor.
12. The electric linear positioning system of claim 9 , wherein the controller is further configured to estimate an amount of wear in the nut based at least on data from the linear transducer or the encoder or resolver.
13. The electric linear positioning system of claim 12 , wherein the controller is further configured to generate a maintenance recommendation based on the estimated amount of wear in the nut.
14. The electric linear positioning system of claim 9 , wherein the controller includes a secondary drive controller operatively coupled with the encoder or resolver and the motors, and a primary controller operatively coupled to the temperature sensor, the linear transducers, and the secondary drive controller.