IP Library Granted Patent US 10,342,358
Granted Patent B1
US 10,342,358 · App. 14/885,751 · Granted Jul 9, 2019

Bed with integrated components and features

Inventors: Wade Daniel Palashewski (Andover, MN); Kody Karshnik (Minneapolis, MN); Saurabh Chhaparwal (Minneapolis, MN); Samuel Hellfeld (Minneapolis, MN); John Klesk (Minneapolis, MN); John McGuire (Minneapolis, MN); Jeff Ingham (Minneapolis, MN); Eric Rose (Minneapolis, MN); Robert Erko (Minneapolis, MN); Bruce William Gaunt (Albertville, MN)
Assignee: Sleep Number Corporation
A47C27/082A47C19/00A61G7/015A61G7/018
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Quick Facts
Patent No.
US 10,342,358
App. No.
14/885,751
Granted
Jul 9, 2019
Kind
B1
Abstract

A foundation for a bed system can include a foundation structure having a head, a foot, a first side, and a second side. An air pump configured for supplying air to and inflating at least one mattress air chamber can be housed within the foundation structure proximate the foot of the foundation structure. A control box and a central power hub can be housed within the foundation structure. The central power hub can be electrically connected to and configured to deliver electrical power to each of the air pump, the control box, and one or more additional electrical components. The foundation can optionally integrate other components into the foundation.

Claims (57)

1. A foundation for a bed system, the foundation comprising:

a foundation structure having a head, a foot, a first side, and a second side, wherein the foundation structure comprises:

a frame having a plurality of interconnected supports;

a plurality of rails connected to the frame, wherein the rails are positioned at a perimeter of the foundation to substantially surround an interior of the foundation structure, wherein the plurality of rails includes at least a foot rail;

a plurality of deck panels hingedly connected at joints between adjacent deck panels, wherein the plurality of deck panels comprises at least a head panel at the head of the foundation structure and a foot panel at the foot of the foundation structure;

an articulation mechanism operably connected to the frame and to the plurality of deck panels; and

an electronics support structure positioned within the foundation structure at the foot of the foundation structure under the foot panel;

an air pump configured for supplying air to and inflating at least one mattress air chamber, wherein the air pump is housed within the interior of the foundation structure proximate the foot of the foundation structure so as to be substantially concealed by the rails from the first side, from the second side, and from the foot;

a control box housed within the interior of the foundation structure so as to be substantially concealed by the rails from the first side, from the second side, and from the foot; and

a central power hub electrically connected to and configured to deliver electrical power to each of the air pump, the control box, and one or more additional electrical components, wherein the central power hub is housed within the interior of the foundation structure so as to be substantially concealed by the rails from the first side, from the second side, and from the foot,

wherein one or more of the air pump, the control box, and the central power hub is supported by the electronics support structure at the foot of the foundation structure under the foot panel,

wherein, when the foot panel is raised, the one or more of the air pump, the control box, and the central power hub that is supported by the electronics support structure at the foot of the foundation structure can be accessed by a user from the foot of the foundation structure, can be disconnected by the user from one or more cables at one or more connectors while leaving the one or more cables in the foundation, and can be raised out of the interior of the foundation structure to be and removed by the user from the foundation structure through a space between the foot panel and the foot rail, and

wherein the rails comprise first and second side rails and wherein the interconnected supports comprise first and second supports extending substantially parallel to the side rails and positioned inward of and spaced from the side rails, wherein the first and second supports are rigid and remain stationary when the articulation mechanism is actuated.

2. The foundation of claim 1 , wherein the central power hub comprises:

a high voltage power system electrically connected to the air pump and the control box for delivering AC (alternating current) power to the air pump and the control box; and

a low voltage power system extending from the control box and configured for delivering DC (direct current) power to the one or more additional electrical components, wherein the low voltage power system operates at one or more lower voltages than the high voltage power system.

3. The foundation of claim 2 , wherein the high voltage power system comprises a high voltage power cable extending from a first location at the head of the foundation to a second location at the foot of the foundation along a component of the foundation so as to substantially conceal the high voltage power cable when viewed from the first side, from the second side, and from the foot.

4. The foundation of claim 3 , wherein the low voltage power system comprises a set of low voltage power cables extending from the control box along a plurality of components of the foundation so as to substantially conceal the low voltage power cables when viewed from the first side, from the second side, and from the foot.

5. The foundation of claim 4 , wherein the low voltage power cables comprise a connector at each end thereof for detachably and reattachably making electrical connections and the high voltage power cable comprises a connector at each end thereof for detachably and reattachably making electrical connections.

6. The foundation of claim 1 , wherein the plurality of deck panels further comprises a first deck panel and a second deck panel in addition to the head panel and the foot panel, wherein the first deck panel is hingedly connected to the head panel and defines a passage through the first deck panel configured to allow an air hose to extend from the air pump below the first deck panel to supply air to an air chamber of a mattress above the first deck panel, and wherein the first deck panel is spaced from the air pump by the second deck panel that is hingedly connected to the first deck panel and the foot panel such that the second deck panel and the foot panel are configured to be raised together.

7. The foundation of claim 1 , and further comprising a compartment positioned proximate the a foot of the foundation, wherein the control box and the air pump are positioned in the compartment.

8. The foundation of claim 7 , wherein the compartment comprises a cover that at least partially conceals the control box and the air pump even when the foot of the foundation is actuated to a raised position.

9. The foundation of claim 8 , wherein the cover is pivotably connected to the frame of the foundation so as to be openable when the foot of the foundation is actuated to a raised position so as to allow access to the control box and the air pump for servicing the control box and/or the air pump.

10. The foundation of claim 1 , wherein the articulation mechanism is configured to raise the head panel and to raise the foot panel with a maximum raised head panel height being higher than a maximum raised foot panel height.

11. The foundation of claim 1 , and further comprising:

a plurality of adjustable legs connected to the frame at positions spaced inward of the perimeter of the foundation; and

a plurality of aesthetic legs connected at the perimeter of the foundation, wherein the foundation is configurable such that a majority of the load of the foundation can be supported by the adjustable legs such that less or no load need be supported by the aesthetic legs.

12. The foundation of claim 1 , wherein at least one of the plurality of deck panels defines a passage through the at least one of the plurality of deck panels with an air hose extending therethrough from the air pump below the first deck panel to supply air to an air chamber of a mattress above the first deck panel.

13. A foundation for a bed system, the foundation comprising:

a foundation structure having a head, a foot, a first side, and a second side, wherein the foundation structure comprises:

a frame having a plurality of interconnected supports;

a plurality of rails connected to the frame, wherein the rails are positioned at a perimeter of the foundation to substantially surround an interior of the foundation structure, wherein the plurality of rails includes at least a foot rail;

a plurality of deck panels hingedly connected at joints between adjacent deck panels, wherein the plurality of deck panels comprises at least a head panel at the head of the foundation structure and a foot panel at the foot of the foundation structure;

an articulation mechanism operably connected to the frame and to the plurality of deck panels; and

an electronics support structure positioned within the foundation structure at the foot of the foundation structure under the foot panel;

an air pump configured for supplying air to and inflating at least one mattress air chamber, wherein the air pump is housed within the interior of the foundation structure proximate the foot of the foundation structure so as to be substantially concealed by the rails from the first side, from the second side, and from the foot;

a control box housed within the interior of the foundation structure so as to be substantially concealed by the rails from the first side, from the second side, and from the foot;

a central power hub electrically connected to and configured to deliver electrical power to each of the air pump, the control box, and one or more additional electrical components, wherein the central power hub is housed within the interior of the foundation structure so as to be substantially concealed by the rails from the first side, from the second side, and from the foot,

wherein one or more of the air pump, the control box, and the central power hub is supported by the electronics support structure at the foot of the foundation structure under the foot panel, and

wherein, when the foot panel is raised, the one or more of the air pump, the control box, and the central power hub that is supported by the electronics support structure at the foot of the foundation structure can be accessed by a user from the foot of the foundation structure, can be disconnected by the user from one or more cables at one or more connectors while leaving the one or more cables in the foundation, and can be raised out of the interior of the foundation structure to be and removed by the user from the foundation structure through a space between the foot panel and the foot rail; and

a plurality of adjustable legs connected to the frame at positions spaced inward of the perimeter of the foundation, wherein the frame comprises first and second supports that are substantially parallel and third and fourth supports that are substantially parallel, wherein the first and second supports are substantially perpendicular to the third and fourth supports with the adjustable legs connected to the frame at four intersections between the first, second, third, and fourth supports, wherein the rails are connected at distal ends of the supports at locations spaced from the four intersections.

14. The foundation of claim 13 , wherein each of the adjustable legs comprises a sleeve and a pole slidably connected to and extending at least partially in the sleeve, wherein a spring detent mechanism is configured to selectively adjust height of the legs as the pole slides with respect to the sleeve.

15. The foundation of claim 13 , wherein the plurality of deck panels further comprises a first deck panel and a second deck panel in addition to the head panel and the foot panel, wherein the first deck panel is hingedly connected to the head panel and defines a passage through the first deck panel configured to allow an air hose to extend from the air pump below the first deck panel to supply air to an air chamber of a mattress above the first deck panel, and wherein the first deck panel is spaced from the air pump by the second deck panel that is hingedly connected to the first deck panel and the foot panel such that the second deck panel and the foot panel are configured to be raised together.

16. The foundation of claim 13 , and further comprising a compartment positioned proximate the a foot of the foundation, wherein the control box and the air pump are positioned in the compartment.

17. The foundation of claim 16 , wherein the compartment comprises a cover that at least partially conceals the control box and the air pump even when the foot of the foundation is actuated to a raised position.

18. The foundation of claim 17 , wherein the cover is pivotably connected to the frame of the foundation so as to be openable when the foot of the foundation is actuated to a raised position so as to allow access to the control box and the air pump for servicing the control box and/or the air pump.

19. A foundation for a bed system, the foundation comprising:

a foundation structure having a head, a foot, a first side, and a second side, wherein the foundation structure comprises:

a frame having a plurality of interconnected supports;

a plurality of rails connected to the frame, wherein the rails are positioned proximate a perimeter of the foundation;

an air pump configured for supplying air to and inflating at least one mattress air chamber, wherein the air pump is housed within the foundation structure proximate the foot of the foundation structure;

a control box housed within the foundation structure;

a central power hub electrically connected to and configured to deliver electrical power to each of the air pump, the control box, and one or more additional electrical components, wherein the central power hub is housed within the foundation structure;

a plurality of adjustable legs connected to the frame at positions spaced inward of the perimeter of the foundation; and

a plurality of aesthetic legs connected at the perimeter of the foundation, wherein the foundation is configurable such that a majority of the load of the foundation can be supported by the adjustable legs such that less or no load need be supported by the aesthetic legs,

wherein the frame comprises first and second supports that are substantially parallel and third and fourth supports that are substantially parallel, wherein the first and second supports are substantially perpendicular to the third and fourth supports with the adjustable legs connected to the frame at four intersections between the first, second, third, and fourth supports, wherein the rails are connected at distal ends of the supports at locations spaced from the four intersections.

20. The foundation of claim 19 , wherein the aesthetic legs each having a proximal end and a distal end with a taper from the proximal end to the distal end, wherein the aesthetic legs are detachably mounted to the rails at locations away from the frame via a connection portion at the proximal end of each of the aesthetic legs.

Assignments (3)
SECURITY INTEREST Recorded Aug 13, 2019
From: SLEEP NUMBER CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 050042/0143 →
CHANGE OF NAME Recorded Nov 15, 2017
From: SELECT COMFORT CORPORATION
To: SLEEP NUMBER CORPORATION
Reel/Frame 044456/0132 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2016
From: PALASHEWSKI, WADE DANIEL; KARSHNIK, KODY; CHHAPARWAL, SAURABH; HELLFELD, SAMUEL; KLESK, JOHN; MCGUIRE, JOHN; INGHAM, JEFF; ROSE, ERIC; ERKO, ROBERT; GAUNT, BRUCE WILLIAM
To: SELECT COMFORT CORPORATION
Reel/Frame 037770/0762 →
Continuity (1)
Provisional Application 62064860 · Oct 16, 2014
Cited By (42)
US 1,057,672 US 1,083,443 US 1,105,142 US 12,185,839 US 12,186,102 US 12,193,575 US 12,193,576 US 12,198,791 US 12,226,021 US 12,233,009 US 12,274,369 US 12,279,698 US 12,290,181 US 12,303,033 US 12,303,443 US 12,303,445 US 12,336,635 US 12,336,841 US 12,357,098 US 12,364,342 US 12,369,848 US 12,376,686 US 12,392,332 US 12,408,763 US 12,433,420 US 12,440,037 US 12,490,835 US 12,514,376 US 12,514,379 US 12,527,411 US 12,538,984 US 12,551,024 US 12,557,916 US 12,589,043 US 12,635,808 US 12,660,914 US 12,660,937 US 12,663,094 US 12,677,959 US 12,702,236 US 12,702,606 US 12,708,220