IP Library Granted Patent US 9,963,181
Granted Patent B2
US 9,963,181 · App. 14/887,126 · Granted May 8, 2018

Infinite adjust seat post with pressure relief valve

Inventors: Barna Madau (Apple Valley, CA); Jeremiah Docter (Scotts Valley, CA)
Assignee: Fox Factory, Inc.
B62J1/08B62J2001/085
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Quick Facts
Patent No.
US 9,963,181
App. No.
14/887,126
Granted
May 8, 2018
Kind
B2
Abstract

An assembly for enabling continuous seat post function during extreme conditions is described and includes: a first valve at least partially, slidably disposed within a stationary piston and for controlling a first fluid pathway there through, wherein the first fluid pathway runs from a first portion and to a second portion of the oil chamber, wherein the stationary piston separates the oil chamber into the first portion and the second portion; and a second valve at least partially disposed within the stationary piston and disposed in series with the first valve and having a second fluid pathway disposed through the first valve and the second valve, being in parallel with the first fluid pathway, running from the first portion to the second portion of the oil chamber, and providing a bypass for oil to flow from the first portion to the second portion when the first fluid pathway is closed.

Claims (42)

1. An assembly for enabling continuous seat post function during extreme conditions, said assembly comprising:

a first valve at least partially, slidably disposed within a stationary piston disposed within a seat post, said first valve controlling a first fluid pathway there through, wherein said first fluid pathway runs from a first portion of an oil chamber and to a second portion of said oil chamber, said first portion of said oil chamber and said second portion of said oil chamber separated by said stationary piston;

an internal floating piston disposed within said seat post, said internal floating piston disposed between said second portion of said oil chamber and a gas chamber such that said internal floating piston separates said gas chamber from said second portion of said oil chamber; and

a second valve at least partially disposed within said stationary piston and disposed in series with said first valve, said second valve providing a second fluid pathway disposed through said first valve and said second valve, said second fluid pathway being in parallel with said first fluid pathway,

wherein said second fluid pathway runs from said first portion of said oil chamber to said second portion of said oil chamber and provides a bypass for oil to flow from said first portion of said oil chamber to said second portion of said oil chamber when said first fluid pathway is closed.

2. The assembly of claim 1 , wherein said first valve comprises:

an annular wall comprising at least one slider configured for sliding within said stationary piston; and

at least one seal extending from said annular wall and for providing a sealing arrangement with an inner surface of said stationary piston.

3. The assembly of claim 1 , wherein said first valve comprises:

a spool valve.

4. The assembly of claim 1 , wherein said second valve comprises:

an annular wall; and

a ball/spring arrangement, wherein said ball is seated on top of said spring, and wherein when a force is applied to said ball by said oil and said force overcomes a force exerted by said spring, said ball pushes said spring in a direction toward said second portion, thereby opening said second fluid pathway.

5. The assembly of claim 1 , further comprising:

a piston rod, a first end of said piston rod disposed in a gas chamber and connectable with said first valve, and a second end of said piston rod connected to said stationary piston, wherein an internal floating piston separates said gas chamber from said oil chamber; and

an actuation assembly connected to said piston rod, said actuation assembly for, upon actuation, pushing said piston rod into said first valve and causing said first valve to slide within said stationary piston.

6. The assembly of claim 1 , wherein said assembly is disposed within an upper post and a lower post, wherein said upper post is telescopically engaged with said lower post.

7. The assembly of claim 6 , further comprising:

anti-rotation pins disposed within an indentation of said upper post and between said upper post and said lower post, said anti-rotation pins maintaining an alignment between said upper post and said lower post such that said upper post does not rotate within said lower post.

8. An infinite adjust seat post comprising:

an upper post telescopically engaging a lower post, wherein said upper post comprises a main piston that is stationary, wherein said main piston comprises a first fluid pathway that includes a first fluid port and a second fluid port;

an oil chamber disposed within said upper post/lower post combination, wherein said oil chamber is separated from said gas chamber by said main piston into a first portion and a second portion;

an internal floating piston disposed within said upper post/lower post combination, said internal floating piston disposed between said second portion of said oil chamber and a gas chamber such that said internal floating piston separates said gas chamber from said second portion of said oil chamber;

a spool valve at least partially slidably disposed within said main piston, said spool valve and is configured for blocking said first fluid pathway upon too much pressure being applied to an oil in said first portion; and

a pressure relief valve disposed in series with said spool valve, wherein a second fluid pathway is disposed in parallel with said first fluid pathway and is disposed within said pressure relief valve and said spool valve.

9. The infinite adjust seat post of claim 8 , wherein said spool valve comprises:

an annular wall comprising at least one slider configured for sliding within said main piston; and

at least one seal extending from said annular wall and for providing a sealing arrangement with an inner surface of said main piston.

10. The infinite adjust seat post of claim 8 , wherein said pressure relief valve comprises:

an annular wall; and

a ball/spring arrangement, wherein said ball is seated on top of said spring, and wherein when a force is applied to said ball by said oil and said force overcomes a force exerted by said spring, said ball pushes said spring in a direction toward said second portion, thereby opening said second fluid pathway.

11. The infinite adjust seat post of claim 10 , wherein said ball comprises:

steel.

12. The infinite adjust seat post of claim 8 , further comprising:

a piston rod, a first end of said piston rod disposed in a gas chamber and connectable with said first valve, and a second end of said piston rod connected to said stationary piston, wherein an internal floating piston separates said gas chamber from said oil chamber; and

an actuation assembly connected to said piston rod, said actuation assembly for, upon actuation, pushing said piston rod into said first valve and causing said first valve to slide within said stationary piston.

13. The infinite adjust seat post of claim 12 , wherein said actuation assembly is actuated by a mechanical lever.

14. The infinite adjust seat post of claim 12 , wherein said actuation assembly is actuated remotely.

15. The infinite adjust seat post of claim 8 , further comprising:

anti-rotation pins disposed within an indentation of said upper post and between said upper post and said lower post, said anti-rotation pins maintaining an alignment between said upper post and said lower post such that said upper post does not rotate within said lower post.

16. The infinite adjust seat post of claim 8 , wherein said first fluid pathway runs from said first portion of said oil chamber to said second portion of said oil chamber.

17. The infinite adjust seat post of claim 8 , wherein said second fluid pathway runs from said first portion of said oil chamber to said second portion of said oil chamber.

Assignments (5)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2015
From: MADAU, BARNA; DOCTER, JEREMIAH
To: FOX FACTORY, INC.
Reel/Frame 036825/0878 →
Continuity (1)
Related Publication 20170106928A1 · Apr 20, 2017