Adhesive composition
Disclosed is a crosslinked adhesive composition comprising a low T g (meth)acrylate copolymer component, a high T g (meth)acrylate copolymer component, and a hydrogenated hydrocarbon tackifier. This disclosure provides a pressure-sensitive adhesive and pressure-sensitive adhesive articles that are particularly useful in the bonding of low surface energy (LSE) substrates.
1. A process for preparing a melt-processible adhesive comprising:
a) dissolving a high T g copolymer having a Mw>30 kD comprising:
i) up to 100 parts by weight of high T g (meth)acrylic acid ester monomer units;
ii) 1 to 10 parts by weight of acid functional ethylenically unsaturated monomer units;
iii) 0 to 50 parts by weight of optional low T g (meth)acrylic acid ester monomer units;
iv) 1 to 10 parts by weight of non-acid functional, ethylenically unsaturated polar monomer units;
v) 0 to 5 parts by weight of vinyl monomer units;
wherein the sum of i) to v) is 100 parts by weight; and
wherein monomer units i) to v) are distinct monomer units;
in a monomer mixture for a low T g copolymer comprising
i. 85 to 99.5 parts by weight of low T g (meth)acrylic acid ester monomers;
ii. 0.5 to 15 parts by weight of acid functional ethylenically unsaturated monomers;
iii. 1 to 10 parts by weight of non-acid functional, ethylenically unsaturated polar monomers;
iv. 0 to 5 parts of vinyl monomers; wherein the sum of i) to iv) is 100 parts by weight; and
wherein monomer units i) to iv) are distinct monomer units;
said mixture optionally including a hydrogenated hydrocarbon tackifier;
b) polymerizing the resultant mixture;
c) adding hydrogenated hydrocarbon tackifier if not present in step a);
d) melt extruding the polymerized mixture to form an extrudate; and
e) crosslinking the extrudate by electron beam irradiation;
wherein the adhesive comprises a minimum of 0.05 moles of acid/base pairs per kilogram of the composition and comprising 0.1 to 20 parts by weight of a hydrogenated hydrocarbon tackifier, based on 100 parts by weight of the low T g monomer mixture and high T g copolymer.
2. The process of claim 1 , step a), comprising up to 40 parts by weight of the high T g copolymer and 60 parts by weight or greater of a low T g monomer mixture based on 100 parts by weight of the low T g monomer mixture and the high T g copolymer.
3. The process of claim 1 , step a), wherein the non-acid functional, ethylenically unsaturated polar monomers of the high T g copolymer are base-functional monomers, and the molar amount thereof is less than the molar amount of the acid-functional monomer.
4. An electron-beam crosslinked adhesive composition comprising:
a) a high T g copolymer having a Mw>30 kD comprising:
i) up to 100 parts by weight of high T g (meth)acrylic acid ester monomer units;
ii) 1 to 10 parts by weight of acid functional ethylenically unsaturated monomer units;
iii) 0 to 50 parts by weight of optional low T g (meth)acrylic acid ester monomer units;
iv) 1 to 10 parts by weight of non-acid functional, ethylenically unsaturated polar monomer units;
v) 0 to 5 parts by weight of vinyl monomer units;
wherein the sum of i) to v) is 100 parts by weight; and
wherein monomer units i) to v) are distinct monomer units;
b) a low T g copolymer comprising
i. 85 to 99.5 parts by weight of low T g (meth)acrylic acid ester monomers;
ii. 0.5 to 15 parts by weight of acid functional ethylenically unsaturated monomers;
iii. 1 to 10 parts by weight of non-acid functional, ethylenically unsaturated polar monomers;
iv. 0 to 5 parts of vinyl monomers; wherein the sum of i) to iv) is 100 parts by weight; and
wherein monomer units i) to iv) are distinct monomer units; and
c) 0.1 to 20 parts by weight of a hydrogenated hydrocarbon tackifier, based on 100 parts by weight of the low T g monomer mixture and high T g copolymer a hydrogenated hydrocarbon tackifier;
wherein the adhesive comprises a minimum of 0.05 moles of acid/base pairs per kilogram of the composition.
5. The adhesive composition of claim 4 containing no crosslinking agents.