IP Library Granted Patent US 10,049,780
Granted Patent B2
US 10,049,780 · App. 14/890,763 · Granted Aug 14, 2018

Electroconductive composition, electrical conductor, laminate and method for producing same, electroconductive film, and solid electrolyte condenser

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Quick Facts
Patent No.
US 10,049,780
App. No.
14/890,763
Granted
Aug 14, 2018
Kind
B2
Abstract

The electroconductive composition of the present invention contains an electroconductive polymer (A) having a sulfonic acid group and/or carboxylic acid group, and a basic compound (B) having two or more nitrogen atoms. The electrical conductor of the present invention consists of the electroconductive composition. In the laminate of the present invention, the electrical conductor is laminated on at least one surface of a substrate. The method for producing a laminate of the present invention includes applying the electroconductive composition to at least one surface of a substrate, heating and drying the composition, and forming an electrical conductor. The electroconductive film of the present invention is provided with the electrical conductor. The solid electrolyte condenser of the present invention is provided with a positive electrode consisting of a porous body of a valve metal, a dielectric layer formed by oxidizing the positive electrode surface, and one or more solid electrolyte layers formed on the dielectric layer surface side, and at least one of the solid electrolyte layers is formed of the electroconductive composition.

Claims (37)

1. An electroconductive composition comprising:

an electroconductive polymer (A) comprising a sulfonic acid group and/or a carboxylic acid group, and

a basic compound (B) having two or more nitrogen atoms selected from nitrogen-containing heterocyclic compounds substituted with a primary, secondary, or tertiary amino group, and compounds having two or more nitrogen-containing heterocycles, provided said basic compound (B) is not a triaminotriazine.

2. The electroconductive composition according to claim 1 , wherein the basic compound (B) has two or more nitrogen-containing heterocycles.

3. The electroconductive composition according to claim 1 , further comprising a basic compound (C) having one nitrogen atom.

4. An electroconductive composition comprising:

an electroconductive polymer (A) comprising a sulfonic acid group and/or a carboxylic acid group,

a basic compound (B) having two or more nitrogen acorns, and

a basic compound (C) having one nitrogen atom,

wherein a boiling point of the basic compound (C) is lower than a boiling point of the basic compound (B).

5. The electroconductive composition according to claim 3 , wherein a base dissociation constant (pKb) of the basic compound (C) at 25° C. is lower than a base dissociation constant (pKb) of the basic compound (B) at 25° C.

6. The electroconductive composition according to claim 1 , further comprising a water soluble or water dispersible polymer (D), which is different from the electroconductive polymer (A).

7. The electroconductive composition according to claim 1 , wherein a base dissociation constant (pKb) of the basic compound (B) at 25° C. is 4.5 or more.

8. The electroconductive composition according to claim 1 , wherein the basic compound (B) has a conjugated structure.

9. The electroconductive composition according to claim 1 , wherein the electroconductive polymer (A) comprises a unit represented by a formula (1):

wherein:

each of R 1 to R 4 is independently selected from the group consisting of a hydrogen atom, a linear or branched alkyl group having 1 to 24 carbon atoms, a linear or branched alkoxy group having 1 to 24 carbon atoms, an acidic group, a hydroxy group, a nitro group, and a halogen atom;

with the proviso that at least one of R 1 to R 4 is an acidic group selected from the group consisting of a sulfonic acid group and a carboxylic acid group.

10. An electrical conductor comprising the electroconductive composition according to claim 1 .

11. An electrical conductor comprising an electroconductive composition, the electroconductive composition comprising:

an electroconductive polymer (A) comprising a sulfonic acid group and/or a carboxylic acid group, and

a basic compound (B) having two or more nitrogen atoms,

wherein a film thickness of said electrical conductor is 20 to 100 nm, a surface resistance value is 1×10 10 Ω/sq. or less at a temperature of 25° C. and a humidity of 50%, and a change in a surface resistance value is 10 times or less after a week in an environment with a temperature of 25° C. and a humidity of 50%.

12. An electrical conductor comprising an electroconductive composition, the electroconductive composition comprising:

an electroconductive polymer (A) comprising a sulfonic acid group and/or a carboxylic acid group, and

a basic compound (B) having two or more nitrogen atoms,

wherein a film thickness of said electrical conductor is 20 to 100 nm, a surface resistance value is 1×10 10 Ω/sq. or less at a temperature of 25° C. and a humidity of 50%, and a change in a surface resistance value is 10 times or less after immersion for 10 minutes in water at a temperature of 25° C. followed by drying.

13. A laminate comprising the electrical conductor according to claim 10 laminated on at least one surface of a substrate.

14. A method for manufacturing a laminate, comprising: applying the electroconductive composition according to claim 3 on at least one surface of a substrate, and

heating and drying the applied electroconductive composition to form an electrical conductor.

15. An electroconductive film comprising the electrical conductor according to claim 10 .

16. A solid electrolyte condenser comprising a positive electrode comprising a porous body of a valve metal, a dielectric layer formed by oxidation of a surface of the positive electrode, and one or more solid electrolyte layers formed on a surface side of the dielectric layer, in which at least one layer of the solid electrolyte layers comprises the electroconductive composition of claim 1 .

17. The solid electrolyte condenser according to claim 16 , wherein the electroconductive polymer (A) satisfies the following condition:

a volume average particle diameter of a minimum particle diameter distribution, which includes a peak with the minimum particle diameter among one or more peaks that are obtained by using an electroconductive polymer solution containing the electroconductive polymer (A) at 1% by mass and measuring particle diameter distribution based on dynamic light scattering method, is less than 26 nm.

18. The electroconductive composition according to claim 1 , wherein the electroconductive polymer (A) comprises a sulfonic acid group.

19. The electroconductive composition according to claim 1 , wherein the electroconductive polymer (A) comprises a carboxylic acid group.

20. The electroconductive composition according to claim 1 , wherein the basic compound (B) having two or more nitrogen atoms is a nitrogen-containing heterocyclic compound substituted with a primary, secondary, or tertiary amino group.

Assignments (2)
CORPORATE NAME CHANGE Recorded Jun 19, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 042886/0294 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2015
From: UZAWA, MASASHI; YAMAZAKI, AKIRA; FUKUDA, HIROYA
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 037025/0187 →