A coupling system between tubulars such as tubing, pipes, casing and liner for location in a well bore in which profiled sections ( 46, 50 ) on the tubulars ( 12, 14 ) are connected using a radially applied force to form a metal to metal sealed connection. Embodiments are provided in which the profiled sections are grooved and/or tapered, additional profiles are provided to prevent relative rotation of the tubulars, the radial force is applied inwardly, outwardly or in both directions, and a connector is used as an additional tubular member to form the coupling.
1. A non-threaded coupling system between first and second tubular members comprising:
a first tubular member having a first end with an inner surface and an outer surface, a first profiled section extending circumferentially and continuously around the outer surface and the inner surface being co-linear with a central axis of the coupling system;
a second tubular member having a first end with an inner surface and an outer surface, a second profiled section extending circumferentially and continuously around the inner surface, the outer surface being co-linear with a central axis of the coupling system;
the first end of the first tubular member being inserted within the first end of the second tubular member so that the profiled sections are coaxial and by application of a force applied radially inwards on a surface opposite a profiled section in a direction orthogonal to the central axis, creating a metal to metal seal between the tubular members at the profiled sections.
2. A non-threaded coupling system according to claim 1 wherein the first and second tubular members have the same outer diameter and inner diameter.
3. A non-threaded coupling system according to claim 1 wherein the first profiled section comprises one or more circumferential grooves formed on the outer surface of the first end.
4. A non-threaded coupling system according to claim 3 wherein the first profiled section comprises a plurality of circumferential grooves formed on the outer surface of the first end and a continuous annular rim is formed between each pair of grooves.
5. A non-threaded coupling system according to claim 4 wherein grooves are formed on the first and second profiled sections and each groove on the first and second profiled section is arranged to mate with a rim on the opposing second and first profiled section, respectively.
6. A non-threaded coupling system according to claim 1 wherein the second profiled section comprises one or more circumferential grooves formed on the inner surface of the first end.
7. A non-threaded coupling system according to any claim 1 wherein the first profiled section is a reverse of the second profiled section so that the sections perfectly mate causing an interference fit when the force is applied.
8. A non-threaded coupling system according to any claim 1 wherein the first profiled section is tapered.
9. A non-threaded coupling system according to claim 1 wherein the second profiled section is tapered.
10. A non-threaded coupling system according to claim 1 wherein the first tubular member includes a third profiled section at an end face and the second tubular member includes a fourth profiled section at an end face wherein the third and fourth profiled sections mate to prevent relative rotation of the tubular members.
11. A non-threaded coupling system according to claim 10 wherein the third profiled section comprises at least one lug on the end face and the fourth profiled section comprises at least one notch, each notch being sized to receive a lug when the force is applied.
12. A non-threaded coupling system according to claim 10 wherein the fourth profiled section comprises at least one lug on the end surface and the third profiled section comprises at least one notch.
13. A non-threaded coupling system according to claim 1 wherein the second tubular member is a connector.