Electrode including coating layer for preventing reaction with electrolyte solution
View Patent ↗Disclosed is an electrode for secondary batteries in which an electrode mix layer including an electrode active material is coated on an electrode collector, and a coating layer including aluminum (Al) and/or alumina (Al 2 O 3 ) is formed on the electrode mix layer.
1. An electrode for secondary batteries, wherein an electrode mix layer comprising an electrode active material is coated on an electrode collector and a coating layer comprising aluminum (Al) metal and alumina (Al 2 O 3 ) is formed on the electrode mix layer.
2. The electrode according to claim 1 , wherein the coating layer is formed to a thickness of 0.5 nm to 100 nm.
3. The electrode according to claim 1 , wherein the aluminum metal and the alumina in the coating layer form a concentration gradient with respect to a thickness direction.
4. The electrode according to claim 3 , wherein, in the coating layer, an amount of aluminum metal decreases and an amount of alumina increases, toward a surface portion of the electrode from a side contacting the electrode mix layer.
5. The electrode according to claim 3 , wherein, in the coating layer, an amount of aluminum metal decreases and an amount of alumina increases, toward a side contacting the electrode mix layer and a surface portion of the electrode from the center of the coating layer.
6. The electrode according to claim 1 , wherein the coating layer is uniformly formed through electrolytic decomposition.
7. The electrode according to claim 6 , wherein, in the electrolytic decomposition, an aluminum precursor is ionized in a solution for electrolytic decomposition and is reduced to the aluminum metal in an electrolytic electrode.
8. The electrode according to claim 7 , wherein the aluminum precursor is AlCl 3 .
9. The electrode according to claim 7 , wherein the electrolytic decomposition is performed through a catalyst.
10. The electrode according to claim 9 , wherein the catalyst is at least one catalyst selected from the group consisting of ZnCl 2 , CoCl 2 , MnCl 2 , NiCl 2 , and SnCl 2 -based catalysts.
11. The electrode according to claim 1 , wherein the coating layer is partially or entirely formed on a surface of the electrode mix layer.
12. The electrode according to claim 1 , wherein the electrode active material comprises a lithium transition metal oxide represented by Formula 1 or 2 below:
Li x M y Mn 2−y O 4−z A z (1),
wherein M is at least one element selected from the group consisting of Al, Mg, Ni, Co, Fe, Cr, V, Ti, Cu, B, Ca, Zn, Zr, Nb, Mo, Sr, Sb, W, Ti and Bi;
A is at least one monovalent or divalent anion; and
0.9 <x<1.2, 0<y<2, and 0<z<0.2,
(1−x)LiM′O 2−y A y −xLi 2 MnO 3−y′ ,A y′ , (2),
wherein M′ is Mn a M b ;
M b is at least one selected from the group consisting of Ni, Ti, Co, Al, Cu, Fe, Mg, B, Cr, Zr, Zn and Period II transition metals;
A is at least one selected from the group consisting of anions such as PO 4 , BO 3 , CO 3 , F and NO 3 ; and
0<x<1, 0<y≦0.02, 0<y′≦0.02, 0.3≦a≦1.0, 0≦b≦0.7, and a+b=1.
13. The electrode according to claim 1 , wherein the electrode is a positive electrode.
14. A method of manufacturing an electrode according to claim 1 , the method comprising:
coating an electrode mix comprising an electrode active material on a collector;
preparing a solution comprising an aluminum precursor; and
coating aluminum (Al) metal and alumina (Al 2 O 3 ) on an electrode mix layer of the coating through electrolytic decomposition using the solution of the preparing.
15. The method according to claim 14 , wherein, in the electrolytic decomposition of the coating, an aluminum precursor is ionized in a solution for electrolytic decomposition and is reduced to the aluminum metal in a working electrode.
16. The method according to claim 14 , wherein the aluminum precursor is AlCl 3 .
17. A secondary battery comprising the electrode according to claim 1 .
18. The secondary battery according to claim 17 , wherein the secondary battery is a lithium ion battery, a lithium ion polymer battery or a lithium polymer battery.
19. A battery module comprising the secondary battery according to claim 17 as a unit cell.
20. A battery pack comprising the battery module according to claim 19 .
21. A device comprising the battery pack according to claim 20 as a power source.
22. The device according to claim 21 , wherein the device is an electric vehicle, a hybrid electric vehicle, a plug-in hybrid electric vehicle or a system for storing power.