IP Library Granted Patent US 9,891,354
Granted Patent B2
US 9,891,354 · App. 14/896,448 · Granted Feb 13, 2018

Light-extraction film for EL, method for manufacturing light-extraction film for EL, and planar light-emitting body

Inventor: Haruki Koshitouge (Yokohama, JP)
Assignee: Mitsubishi Chemical Corporation
G02B5/0242B29D11/00788B32B3/30B32B7/02G02B3/0056G02B3/0068G02B5/0268G02B5/0278H01L51/5275B29K2067/003B29K2069/00B29K2233/04B29K2995/0018B32B2457/206H01L51/5268H01L2251/5361H01L2251/5369H01L2251/55H01L2251/558
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Quick Facts
Patent No.
US 9,891,354
App. No.
14/896,448
Granted
Feb 13, 2018
Kind
B2
Abstract

This light-extraction film for EL includes a diffusion layer and an uneven-structure layer, the diffusion layer including first light-diffusion fine particles, and the uneven-structure layer including second light-diffusion fine particles as desired, and satisfying the expression Px−Py≧5 mass %. (Px represents the content ratio of the first light-diffusion fine particles to the total mass of the diffusion layer. Py represents the content ratio of the second light-diffusion fine particles to the total mass of the uneven structure layer.)

Claims (29)

1. A light extraction film for EL, comprising a diffusion layer and a recessed and projected structure layer, wherein

the diffusion layer includes first light-diffusion fine particles,

the recessed and projected structure layer includes substantially no second light-diffusion fine particles,

the following Expression (1) is satisfied,

Px−Py≧ 5% by mass  (1)

(Px represents a content ratio of the first light-diffusion fine particles to the total mass of the diffusion layer; and Py represents a content ratio of the second light-diffusion fine particles to the total mass of the recessed and projected structure layer),

the diffusion layer has a thickness of 40 μm or less, and

the first light-diffusion fine particles have a volume average particle diameter ranging from 1 μm to 10 μm.

2. The light extraction film for EL according to claim 1 , further comprising a base material, wherein

the diffusion layer and the recessed and projected structure layer are sequentially provided on the base material.

3. The light extraction film for EL according to claim 1 , wherein the content ratio Px of the first light-diffusion fine particles to the total mass of the diffusion layer is 10% by mass or more.

4. The light extraction film for EL according to claim 1 , wherein a thickness of the diffusion layer is 1 μm to 50 μm.

5. The light extraction film for EL according to claim 1 , wherein the content ratio Py of the second light-diffusion fine particles to the total mass of the recessed and projected structure layer is 20% by mass or less.

6. The light extraction film for EL according to claim 1 , wherein the diffusion layer has a thickness ranging from 1 μm to 40 μm.

7. The light extraction film for EL according to claim 1 , wherein the diffusion layer has a thickness ranging from 2 μm to 40 μm.

8. The light extraction film for EL according to claim 1 , wherein the first light-diffusion fine particles have an average particle diameter of 2 μm.

9. The light extraction film for EL according to claim 1 , wherein the diffusion layer includes a first resin, and the first light-diffusion fine particles included in the diffusion layer are evenly dispersed in the first resin.

10. The light extraction film for EL according to claim 9 , wherein a difference between a refractive index Rxm of the first resin and a refractive index Rxp of the first light-diffusion fine particles included in the diffusion layer is 0.05 to 0.30.

11. The light extraction film for EL according to claim 9 , wherein a difference between the refractive index Rxm of the first resin and the refractive index Rxp of the first light-diffusion fine particles included in the diffusion layer is 0.15 to 0.30.

12. The light extraction film for EL according to claim 9 , wherein the recessed and projected structure layer includes a second resin, and a refractive index Rym of the second resin is 1.40 to 1.80.

13. The light extraction film for EL according to claim 12 , wherein the refractive index Rym of the second resin is 1.55 to 1.80.

14. A surface light-emitting body comprising the light extraction film for EL according to claim 1 and an EL light-emitting element.

15. The surface light-emitting body according to claim 14 , wherein an amount of chromatic variation Δu′v′ of the surface light-emitting body is 0.01 or less.

16. A method for producing a light extraction film for EL, the method comprising:

supplying an active energy ray curable resin composition to a space between a diffusion sheet and a mold having a transferring portion of a recessed and projected structure; and

irradiating the active energy ray curable resin composition with an active energy ray,

wherein the diffusion sheet includes first light-diffusion fine particles and has a thickness of 40 μm or less, and

the first light-diffusion fine particles have a volume average particle diameter ranging from 1 μm to 10 μm.

17. The method for producing a light extraction film for EL according to claim 16 , wherein the first light-diffusion fine particles have an average particle diameter of 2 μm.

Assignments (2)
MERGER Recorded Jun 28, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043029/0663 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2015
From: KOSHITOUGE, HARUKI
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 037222/0877 →
Priority Claims (1)
JP 2013-123456 · Jun 12, 2013 · national
Continuity (1)
Related Publication 20160131806A1 · May 12, 2016