IP Library Granted Patent US 9,708,958
Granted Patent B2
US 9,708,958 · App. 14/896,808 · Granted Jul 18, 2017

Cordierite-type ceramic honeycomb structure and its production method

Inventor: Shunji Okazaki (Miyako-gun, JP)
Assignee: HITACHI METALS, LTD.
F01N3/2828B01D46/2429B01D53/9418B01J23/42B01J29/70B01J35/04B01J37/0018B01J37/08B28B3/20C04B16/082C04B35/195C04B35/66C04B38/0006C04B38/06B01D2046/2433B01D2046/2437B01D2046/2496B01D2251/208B01D2255/1021B01D2255/915B01D2255/9202B01D2255/9205B01D2258/012B28B2003/203C04B2111/0081
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Quick Facts
Patent No.
US 9,708,958
App. No.
14/896,808
Granted
Jul 18, 2017
Kind
B2
Abstract

A cordierite-type ceramic honeycomb structure having large numbers of flow paths partitioned by porous cell walls; the cell walls having (a) porosity of more than 65% and 75% or less, (b) in a pore diameter distribution measured by mercury porosimetry, (i) a pore diameter d 10 at a cumulative pore volume corresponding to 10% of the total pore volume being less than 50 μm, a pore diameter (median pore diameter) d 50 at 50% being 18-27 μm, a pore diameter d 90 at 90% being 10 μm or more, and (d 10 −d 90 )/d 50 being 2.3 or less; (ii) σ[=log(d 20 )−log(d 80 )] being 0.25 or less, wherein σ represents the difference between a logarithm of a pore diameter d 20 at a cumulative pore volume corresponding to 20% of the total pore volume and a logarithm of a pore diameter d 80 at a cumulative pore volume corresponding to 80% of the total pore volume; and (iii) the maximum of the inclination S n =−(V n −V n−1 )/[log(d n )−log(d n−1 )] of a curve of a cumulative pore volume to a pore diameter being 3 or more, wherein d n and V n are respectively a pore diameter and a cumulative pore volume at an n-th measurement point, and d n−1 and V n−1 are respectively a pore diameter and a cumulative pore volume at a (n−1)-th measurement point.

Claims (12)

1. A ceramic honeycomb structure having a plurality of flow paths partitioned by porous cell walls comprising cordierite,

(a) said cell walls having porosity of more than 65% and 75% or less; and

(b) in a pore diameter distribution measured by mercury porosimetry,

(i) a pore diameter d 10 at a cumulative pore volume (cumulative volume of pores in a range from the maximum pore diameter to a particular pore diameter) corresponding to 10% of the total pore volume being less than 50 μm,

a pore diameter (median pore diameter) d 50 at 50% being 18 μm or more and 27 μm or less,

a pore diameter d 90 at 90% being 10 μm or more, and

(d 10 −d 90 )/d 50 being 2.3 or less;

(ii) σ[=log(d 20 ) −log(d 80 )] being 0.25 or less, wherein σ represents the difference between a logarithm of a pore diameter d 20 at a cumulative pore volume corresponding to 20% of the total pore volume and a logarithm of a pore diameter d 80 at a cumulative pore volume corresponding to 80% of the total pore volume; and

(iii) the maximum of the inclination S n =−(V n −V n−1 )/[log(d n )−log(d n−1 )] of a curve of a cumulative pore volume to a pore diameter being 3 or more, wherein d n and V n are respectively a pore diameter and a cumulative pore volume at an n-th measurement point, and d n−1 and V n−1 are respectively a pore diameter and a cumulative pore volume at a (n−1)-th measurement point.

2. The ceramic honeycomb structure according to claim 1 , wherein pores open on the cell wall surfaces have (i) an opening area ratio of 25-50%, and (ii) an area-based median opening diameter (expressed by equivalent circle diameter) of 25-50 μm.

3. The ceramic honeycomb structure according to claim 1 , wherein the maximum of said S n is 3.5 or more.

4. The ceramic honeycomb structure according to claim 1 , wherein the maximum of said S n is 4.0 or more.

Assignments (5)
SECURITY INTEREST Recorded Jun 29, 2026
From: MIRAI CASTING AMERICA, INC.
To: SECOND AVENUE CAPITAL PARTNERS, LLC
Reel/Frame 075121/0147 →
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
CHANGE OF ADDRESS Recorded Nov 20, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073636/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2015
From: OKAZAKI, SHUNJI
To: HITACHI METALS, LTD.
Reel/Frame 037239/0658 →
Priority Claims (1)
JP 2013-197083 · Sep 24, 2013 · national
Continuity (1)
Related Publication 20160250577A1 · Sep 1, 2016