SAFT analysis of defects close to the surface
View Patent ↗A method and device for the ultrasonic testing of test objects by means of a test head. A computer device directly acquires, during a SAFT analysis for determining points in time of the amplitudes to be summed up from among the image time signals, a propagation time, which depends on the test head, from the test head positioned at a measuring point to the location of each of a plurality of voxels and uses the propagation time for calculating an amplitude total for the plurality of voxels.
1. A method for ultrasonic testing of a test object using a test head, the method comprising:
emitting ultrasonic pulses by the test heat;
for each of a plurality of volume elements of a test volume of the test object:
determining a sound runtime from the test head positioned at a measurement point to a location of the respective volume element; and
determining a point in time of an amplitude of an A-image time signal for the respective volume element based on the sound runtime determined for that respective volume element; and
performing a SAFT analysis, including calculating an amplitude total for each of the plurality of volume elements of the test volume, based on the amplitudes of the A-image time signals for the plurality of volume elements;
wherein each sound runtime is determined by analyzing a sound field simulation of the test head for a material of the test object; and
the sound field simulation accounts for an exact shape and an aperture allocation of an oscillator of the test head.
2. The method of claim 1 , wherein the sound field simulation accounts for a surface shape of the test object.
3. The method of claim 1 , wherein the sound field simulation accounts for a focusing of the test head.
4. The method of claim 1 , wherein the sound field simulation accounts for a delay according to a delay law for a phased array.
5. The method of claim 1 , wherein the sound field simulation is monochromatic or polychromatic.
6. The method of claim 1 , wherein the sound field simulation is executed by a point source synthesis or in a spatially-discrete manner.
7. The method of claim 1 , further comprising determining and storing sound runtimes of the sound field simulation prior to the emitting of ultrasonic pulses by the test head.
8. The method of claim 7 , wherein the sound runtimes are determined by measuring a sound field of the test head for the respective material of the test object.
9. The method of claim 7 , comprising storing sound runtimes for a plurality of test heads in a test head library.
10. The method of claim 7 , comprising interpolating particular sound runtimes from other stored runtimes.
11. A device for ultrasonic testing of a test object, comprising:
a test head, and
a computer unit comprising instructions stored in non-transitory computer-readable medium and executable by a processor to:
cause the test head to emit ultrasonic pulses by the test head,
for each a plurality of volume elements of a test volume of the test object:
determine a sound runtime from the test head positioned at a measurement point to a location of the respective volume element, as a function of the test head, and
determine a point in time of an amplitude of an A-image time signal for the respective volume element based on the sound runtime determined for that volume element, and
perform a SAFT analysis, including calculating an amplitude total for the plurality of volume elements of the test volume, based on the amplitudes of the A-image time signals for the plurality of volume elements;
wherein each sound runtime is determined by analyzing a sound field simulation of the test head for a material of the test object; and
the sound field simulation accounts for an exact shape and an aperture allocation of an oscillator of the test head.
12. The device of claim 11 , wherein the computer unit accounts for a surface shape of the test object in the sound field simulation.
13. The device of claim 11 , wherein the computer unit accounts for a focusing of the test head in the sound field simulation.
14. The device of claim 11 , wherein for a phased array, the computer unit accounts for a delay according to a delay law in the sound field simulation.
15. The device of claim 11 , wherein the computer unit executes the sound field simulation in a monochromatic or polychromatic manner.
16. The device of claim 11 , wherein the computer unit executes the sound field simulation by a point source synthesis or in a spatially-discrete manner.
17. The device of claim 11 , wherein the computer unit determines and stores in a storage unit sound runtimes of the sound field simulation prior to emitting ultrasonic pulses by the test head.
18. The device of claim 17 , wherein the storage unit stores a test library including tabulated sound runtimes for a plurality of test heads.
19. The device of claim 18 , wherein the computer unit is configured to interpolate respective sound runtimes from stored tabulated runtimes.
20. The device of claim 11 , comprising a measuring unit configured to acquire sound runtimes by measuring a sound field of the test head for a material of the test object, and the computer unit tabulates the measured sound runtimes and stores the tabulated sound runtimes in the storage unit in retrievable form.