Transparent heat reflective coatings and methods of their manufacture and use
View Patent ↗A nano-composite material for coating glass, as well as methods of its manufacture and use, are disclosed. The composite may be composed of a first metal oxide bridging a silicone oil moiety and an anionic surfactant moiety, and a second metal oxide bound to the silicone oil moiety. The composite may be fabricated by heating a first metal oxide and a second metal oxide with silicone oil, followed by the addition of a mixture of the surfactant and an oxidizing solution. The composite may be mixed with a suitable solvent and applied to a hot glass sheet. A glass coated with such a composite may transmit visible light, absorb some ultraviolet light, and reflect some near infrared light. The optical characteristics of the coated glass may be used to reduce heat in a glass-enclosed area by reducing the amount of infrared and ultraviolet light transmitted through the glass.
1. A method to make a nano-composite material, the method comprising:
contacting a first metal oxide and a second metal oxide, with a nitrogen-containing solution and a silicon oil to form a first mixture;
heating the first mixture at a first temperature of about 175° C. to 225° C.;
contacting a long-chain organic anionic surfactant with an oxidizing solution to form a second mixture;
reducing a temperature of the first mixture from the first temperature to a second temperature, wherein the second temperature is at least 50° C. less than the first temperature;
adding the second mixture to the first mixture to form a third mixture;
heating and stirring the third mixture at a third temperature, wherein the third temperature is at least 50° C. less than the first temperature;
cooling the third mixture from the third temperature to an ambient temperature to form the nano-composite material therein; and
washing the nano-composite material with a solvent and isolating the nano-composite material from the third mixture cooled to the ambient temperature.
2. The method of claim 1 , wherein the contacting the first metal oxide and the second metal oxide, with the nitrogen-containing solution and the silicon oil comprises contacting with the first metal oxide comprising one or more of titanium oxide and tantalum oxide.
3. The method of claim 1 , wherein the contacting the first metal oxide and the second metal oxide, with the nitrogen-containing solution and the silicon oil comprises contacting with the second metal oxide comprising one or more of: aluminum oxide, silicon oxide, tungsten oxide, vanadium oxide, silver oxide, and chromium oxide.
4. The method of claim 1 , wherein the contacting the first metal oxide and the second metal oxide, with the nitrogen-containing solution and the silicon oil comprises contacting a weight ratio of the first metal oxide to the second metal oxide of about 1:1 to about 1:3.
5. The method of claim 1 , wherein the contacting the first metal oxide and the second metal oxide, with the nitrogen-containing solution and the silicon oil comprises contacting with the nitrogen-containing solution comprising one or more of: an ammonium solution, a primary amine solution, and a hydrazine solution.
6. The method of claim 1 , wherein the contacting the first metal oxide and the second metal oxide, with the nitrogen-containing solution and the silicon oil comprises contacting with the nitrogen-containing solution comprising one or more of: hydrazine, monomethyl hydrazine, monoethyl hydrazine, monopropyl hydrazine, N,N′-dimethyl hydrazine, N,N′-diethyl hydrazine, N,N-dimethyl hydrazine, and N-ethyl N′-methyl hydrazine.
7. The method of claim 1 , wherein the contacting the first metal oxide and the second metal oxide, with the nitrogen-containing solution and the silicon oil comprises contacting a volume ratio of the nitrogen-containing solution to the silicon oil of about 1:0.2 to about 1:3.
8. The method of claim 1 , wherein the contacting the long-chain organic anionic surfactant with the oxidizing solution comprises contacting with the long-chain organic anionic surfactant comprising one or more of: a sulfate, a phosphate, and a carbonate.
9. The method of claim 1 , wherein the contacting the long-chain organic anionic surfactant with the oxidizing solution comprises contacting with the long-chain organic anionic surfactant comprising an un-branched aliphatic chain having about 12 carbon atoms to about 20 carbon atoms.
10. The method of claim 1 , wherein the contacting the long-chain organic anionic surfactant with the oxidizing solution comprises contacting with the long-chain organic anionic surfactant comprising one or more of: sodium dodecyl sulfate, sodium laureth sulfate, sodium dodecyl benzene sulfonate, ammonium lauryl sulfate, sodium lauryl sulfate, and sodium myreth sulfate.
11. The method of claim 1 , wherein the contacting the long-chain organic anionic surfactant with the oxidizing solution comprises contacting with the oxidizing solution comprising one or more of: hydrogen peroxide, benzoyl peroxide, a superoxide, a dioxygenyl, ozone, and an ozonide.
12. The method of claim 1 , wherein the contacting the long-chain organic anionic surfactant with the oxidizing solution comprises contacting a weight to volume ratio of the organic anionic surfactant to the silicon oil of about 1:1 mg/ml to about 100:1 mg/ml.
13. The method of claim 1 , wherein the contacting the long-chain organic anionic surfactant with the oxidizing solution comprises contacting a volume ratio of the silicone oil to the oxidizing solution of about 1:1.5 to about 1:2.5.