IP Library Granted Patent US 10,104,783
Granted Patent B2
US 10,104,783 · App. 14/911,064 · Granted Oct 16, 2018

Method for producing ceramic circuit board

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Quick Facts
Patent No.
US 10,104,783
App. No.
14/911,064
Granted
Oct 16, 2018
Kind
B2
Abstract

A method for producing a ceramic circuit board comprising the steps of bonding a metal sheet to a ceramic substrate via a brazing material containing Ag to form a bonded body; etching the bonded metal sheet to form a circuit pattern; and removing an unnecessary brazing material from the substrate provided with the circuit pattern, by etching with an acidic solution comprising carboxylic acid and/or carboxylate and hydrogen peroxide.

Claims (23)

1. A method for producing a ceramic circuit board comprising the steps of:

bonding a metal sheet to a ceramic substrate via a brazing material containing Ag to form a bonded body;

etching said bonded metal sheet to form a circuit pattern;

removing an unnecessary brazing material from said substrate provided with the circuit pattern, by etching with a first acidic solution comprising (i) at least one of carboxylic acid and carboxylate and (ii) hydrogen peroxide; and

removing a residual brazing material from said substrate having an unnecessary brazing material removed, by etching with a second acidic solution comprising ammonium fluoride and hydrogen peroxide,

wherein said carboxylic acid and/or carboxylate are at least one selected from the group consisting of formic acid, acetic acid, glycolic acid, and their salts.

2. The method for producing a ceramic circuit board according to claim 1 , wherein said first acidic solution is an aqueous solution comprising (i) 0.083-1.7 mol/L of at least one of carboxylic acid and carboxylate, and (ii) 2.9-8.9 mol/L of hydrogen peroxide, and having pH of 6 or less.

3. The method for producing a ceramic circuit board according to claim 1 , wherein said first acidic solution further comprises at least one of sulfuric acid, urea, and phosphoric acid.

4. The method for producing a ceramic circuit board according to claim 1 , wherein said second acidic solution is an aqueous solution comprising 0.7-2.1 mol/L of ammonium fluoride, and 2.9-8.9 mol/L of hydrogen peroxide, and having pH of 5 or less.

5. The method for producing a ceramic circuit board according to claim 1 , wherein said second acidic solution further comprises at least one of sulfuric acid, urea, and phosphoric acid.

6. The method for producing a ceramic circuit board according to claim 1 , wherein said brazing material contains Ag and an active metal.

7. The method for producing a ceramic circuit board according to claim 1 , wherein said brazing material contains Ag, Cu, and an active metal.

8. The method for producing a ceramic circuit board according to claim 1 , wherein said metal sheet is a copper sheet; and wherein a solution for etching the bonded metal sheet in the pattern-forming step is a copper-etching solution.

9. A method for producing a ceramic circuit board comprising the steps of:

bonding a metal sheet to a ceramic substrate via a brazing material containing Ag to form a bonded body;

etching said bonded metal sheet to form a circuit pattern; and

removing an unnecessary brazing material from said substrate provided with the circuit pattern, by etching with a third acidic solution comprising (i) at least one of carboxylic acid and carboxylate, (ii) ammonium fluoride, and (iii) hydrogen peroxide,

wherein said carboxylic acid and/or carboxylate are at least one selected from the group consisting of formic acid, acetic acid, glycolic acid, and their salts.

10. The method for producing a ceramic circuit board according to claim 9 , wherein said third acidic solution is an aqueous solution comprising (i) 0.083-1.7 mol/L of at least one of carboxylic acid and carboxylate, (ii) 0.7-2.1 mol/L of ammonium fluoride, and (iii) 2.9-8.9 mol/L of hydrogen peroxide, and having pH of 6 or less.

11. The method for producing a ceramic circuit board according to claim 9 , wherein said third acidic solution further comprises at least one of sulfuric acid, urea, and phosphoric acid.

12. The method for producing a ceramic circuit board according to claim 9 , wherein said brazing material contains Ag and an active metal.

13. The method for producing a ceramic circuit board according to claim 9 , wherein said brazing material contains Ag, Cu, and an active metal.

14. The method for producing a ceramic circuit board according to claim 9 , wherein said metal sheet is a copper sheet; and wherein a solution for etching the bonded metal sheet in the pattern-forming step is a copper-etching solution.

Assignments (2)
CHANGE OF NAME Recorded Dec 27, 2023
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 066130/0563 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2016
From: CHIWATA, NOBUHIKO
To: HITACHI METALS, LTD.
Reel/Frame 037703/0977 →