IP Library Granted Patent US 9,976,206
Granted Patent B2
US 9,976,206 · App. 14/911,804 · Granted May 22, 2018

Rolled round steel material for steering rack bar, and steering rack bar

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Quick Facts
Patent No.
US 9,976,206
App. No.
14/911,804
Granted
May 22, 2018
Kind
B2
Abstract

A rolled round steel material contains C: 0.38 to 0.55%, Si: 1.0% or less, Mn: 0.20 to 2.0%, S: 0.005 to 0.10%, Cr: 0.01 to 2.0%, Al: 0.003 to 0.10%, B: 0.0005 to 0.0030%, Ti: 0.047% or less, Cu: 0 to 1.0%, Ni: 0 to 3.0%, Mo: 0 to 0.50%, Nb: 0 to 0.10%, V: 0 to 0.30%, Ca: 0 to 0.005%, and Pb: 0 to 0.30%, a remaining portion being constituted by Fe and an impurities, the impurities containing P in an amount of 0.030% or less and N in an amount of 0.008% or less, and has a chemical composition satisfying [3.4N≤Ti≤3.4N+0.02]. The microstructure is constituted by ferrite (F), lamellar pearlite (LP), and cementite (C) and microstructural features vary in terms of the lateral, longitudinal and central portions of the steel. This steel material has a high base material toughness and good machinability without performing thermal refining.

Claims (31)

1. A rolled round steel material for a steering rack bar, comprising: in mass %,

C in an amount of 0.38 to 0.55%;

Si in an amount of 1.0% or less;

Mn in an amount of 0.20 to 2.0%;

S in an amount of 0.005 to 0.10%;

Cr in an amount of 0.01 to 2.0%;

Al in an amount of 0.003 to 0.10%;

B in an amount of 0.0005 to 0.0030%;

Ti in an amount of 0.047% or less;

Cu in an amount of 0 to 1.0%;

Ni in an amount of 0 to 3.0%;

Mo in an amount of 0 to 0.50%;

Nb in an amount of 0 to 0.10%;

V in an amount of 0 to 0.30%;

Ca in an amount of 0 to 0.005%, and

Pb in an amount of 0 to 0.30%,

a remaining portion being constituted by Fe and impurities,

the impurities containing P in an amount of 0.030% or less and N in an amount of 0.008% or less, and

the rolled round steel material having a chemical composition satisfying Equation (1) below,

3.4N≤Ti≤3.4N+0.02  (1)

where a symbol of an element indicates a content of the element in mass %,

wherein a microstructure is constituted by ferrite, lamellar pearlite, and cementite,

in a cross-section perpendicular to a rolling direction, in a region extending from a surface to a position located a distance of ½ the radius therefrom, an average particle diameter of the ferrite is 10 μm or less, an area percentage of the lamellar pearlite is less than 20%, a number of pieces of spheroidal cementite of the cementite is 4×10 5 pieces/mm 2 or more, and, in a central portion, an area percentage of the lamellar pearlite is 20% or more and a number of pieces of spheroidal cementite of the cementite is less than 4×10 5 pieces/mm 2 , and

in a cross-section that passes through a centerline of the round steel material and is parallel to the rolling direction, an average aspect ratio of the ferrite in a region extending from a surface to a position located a distance of ½ the radius therefrom is 3 or more.

2. The rolled round steel material for a steering rack bar according to claim 1 , comprising, in mass %, at least one selected from Cu in an amount of 0.05 to 1.0%, Ni in an amount of 0.05 to 3.0%, and Mo in an amount of 0.05 to 0.50%.

3. The rolled round steel material for a steering rack bar according to claim 1 , comprising, in mass %, at least one selected from Nb in an amount of 0.010 to 0.10% and V in an amount of 0.01 to 0.30%.

4. The rolled round steel material for a steering rack bar according to claim 1 , comprising, in mass %, at least one selected from Ca in an amount of 0.0005 to 0.005% and Pb in an amount of 0.05 to 0.30%.

5. A steering rack bar in which the rolled round steel material for a steering rack bar according to claim 1 is used without thermal refining.

6. A steering rack bar in which the rolled round steel material for a steering rack bar according to claim 2 is used without thermal refining.

7. A steering rack bar in which the rolled round steel material for a steering rack bar according to claim 3 is used without thermal refining.

8. A steering rack bar in which the rolled round steel material for a steering rack bar according to claim 4 is used without thermal refining.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2016
From: EGASHIRA, MAKOTO; HORIKAMI, SADANORI; HIGASHIDA, MASASHI; OKADA, TAKAHIRO; NEISHI, YUTAKA; HASEGAWA, TATSUYA; MATSUMOTO, HITOSHI
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 037723/0577 →