IP Library Granted Patent US 10,022,956
Granted Patent B2
US 10,022,956 · App. 14/917,042 · Granted Jul 17, 2018

Manufacturing of decorative surfaces by inkjet

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Quick Facts
Patent No.
US 10,022,956
App. No.
14/917,042
Granted
Jul 17, 2018
Kind
B2
Abstract

A method for manufacturing decorative surfaces includes the steps of inkjet printing a color pattern with one or more aqueous inkjet inks including a polyurethane based latex binder; impregnating a paper substrate with a thermosetting resin; and heat pressing the thermosetting resin impregnated paper substrate carrying the inkjet printed color pattern into a decorative surface.

Claims (21)

1. A method for manufacturing decorative surfaces, the method comprising the steps of:

a) inkjet printing a color pattern with one or more pigmented aqueous inkjet inks including a polyurethane based latex binder;

b) impregnating a paper substrate with a thermosetting resin; and

c) heat pressing the thermosetting resin impregnated paper substrate including the inkjet printed color pattern into a decorative surface; wherein

the one or more pigmented aqueous inkjet inks includes a red pigmented aqueous inkjet ink including a color pigment selected from the group consisting of C.I. Pigment Red 254, C.I. Pigment Red 122, and mixed crystals thereof.

2. The method according to claim 1 , wherein the steps are performed in order of a), then b), and then c).

3. The method according to claim 1 , wherein the steps are performed in order of b), then a), and then c).

4. The method according to claim 1 , wherein the step of heat pressing includes heat pressing the thermosetting resin impregnated paper substrate including the inkjet printed color pattern between a protective layer including a thermosetting resin and a core layer, wherein the color pattern faces the protective layer.

5. The method according to claim 1 , wherein the step of heat pressing includes heat pressing the thermosetting resin impregnated paper substrate including the color pattern as a protective layer into a decorative surface, wherein the color pattern faces a core layer of the decorative surface.

6. The method according to claim 5 , wherein the color pattern includes a white ink layer as an outermost ink layer.

7. The method according to claim 5 , wherein the protective layer includes particles in an amount between 1 g/m 2 and 100 g/m 2 .

8. The method according to claim 5 , wherein the protective layer is embossed with a relief corresponding to the color pattern.

9. The method according to claim 1 , wherein the one or more pigmented aqueous inkjet inks define an aqueous inkjet ink set including:

a cyan pigmented aqueous inkjet ink including a copper phthalocyanine pigment;

the red pigmented aqueous inkjet ink;

a yellow pigmented aqueous inkjet ink including a color pigment selected from the group consisting of C.I. Pigment Yellow 151, C.I. Pigment Yellow 74, and mixed crystals thereof; and

a black pigmented aqueous inkjet ink including carbon black pigment.

10. The method according to claim 1 , wherein the thermosetting resin is a melamine based resin.

11. The method according to claim 1 , wherein the inkjet printing is performed using a single pass printing inkjet printing process.

12. A decorative panel obtained by the method according to claim 1 , wherein the decorative panel is selected from the group consisting of flooring, kitchen, furniture, and wall panels.

13. The decorative panel according to claim 12 , wherein the decorative panel includes a tongue and a groove mechanical joint that requires no glue.

Assignments (3)
CHANGE OF LEGAL ENTITY Recorded Mar 1, 2024
From: UNILIN, BVBA
To: UNILIN BV
Reel/Frame 066710/0092 →
CHANGE OF NAME Recorded Dec 6, 2017
From: AGFA GRAPHICS NV
To: AGFA NV
Reel/Frame 045015/0919 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2016
From: DE MONDT, ROEL; MEERSSEMAN, LAURENT
To: AGFA GRAPHICS NV; UNILIN BVBA
Reel/Frame 037904/0025 →