IP Library Granted Patent US 10,406,626
Granted Patent B2
US 10,406,626 · App. 14/917,281 · Granted Sep 10, 2019

Resistance spot welding method and welded structure

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Quick Facts
Patent No.
US 10,406,626
App. No.
14/917,281
Granted
Sep 10, 2019
Kind
B2
Abstract

A overlapped body 10 comprising steel plates 1 a and 1 b and satisfying (TS 1 ×t 1 +TS 2 ×t 2 )/(t 1 +t 2 )≥440 is energized while being sandwiched and pressed by a pair of electrodes 2 a and 2 b to form a molten pool 4 b at a steel plate interface 4 and thereby to join the steel plates 1 a and 1 b . TS 1 represents the tensile strength (MPa) of the steel plate 1 a , t 1 represents the thickness (mm) of the steel plate 1 a, TS 2 represents the tensile strength (MPa) of the steel plate 1 b , and t 2 represents the thickness (mm) of the steel plate 1 b . An energization point 4 a is formed at the steel plate interface 4 , and spot welding is performed such that the molten pool 4 b is formed at a position at a horizontal distance W of 20 mm or less from the energization point 4 a .

Claims (10)

1. A resistance spot welding method in which an overlapped body that consists of a first steel plate and a second steel plate and that satisfies the following equation (i) is energized while being sandwiched and pressed by a pair of electrodes so as to form a molten pool at an interface between the steel plates and thereby to join the steel plates, the method comprising:

a preliminary step of forming an energization point at the interface between the steel plates by energizing the overlapped body while sandwiching and pressing the overlapped body by the pair of electrodes; and

a welding step of performing spot welding so as to form the molten pool at a position at a horizontal distance of 10 to 20 mm from the energization point under a condition in which a branch current flows through the energization point, wherein a first portion of the first steel plate between the energization point and the molten pool and a second portion of the second steel plate between the energization point and the molten pool are solid,

and further wherein performing the spot welding at the horizontal distance of 10 to 20 mm from the energization point allows a 20% or more increase in the proper current range with respect to that obtained at the time of single-point welding,

( TS 1× t 1 +TS 2× t 2)/( t 1+ t 2)≥440. . .   (i)

where TS1 represents a tensile strength (MPa) of the first steel plate, t1 represents a thickness (mm) of the first steel plate, TS2 represents a tensile strength (MPa) of the second steel plate, and t2 represents a thickness (mm) of the second steel plate.

2. The resistance spot welding method according to claim 1 , further comprising

a subsequent step of repeatedly performing spot welding such that a new molten pool is formed at a position at a horizontal distance of 10 to 20 mm from the energization point or the molten pool.

3. A welded structure obtained by the method according to claim 1 .

4. A welded structure obtained by the method according to claim 2 .

Assignments (3)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
CORRECTIVE ASSIGNMENT TO CORRECT THE FIRST NAME OF THE SECOND INVENTOR PREVIOUSLY RECORDED AT REEL: 037916 FRAME: 0077. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 11, 2016
From: FUKUMOTO, MANABU; NISHIBATA, HITOMI; YASUYAMA, MASANORI
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 039298/0954 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2016
From: FUKUMOTO, MANABU; NISHIBATA, HITOSHI; YASUYAMA, MASANORI
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 037916/0077 →