Self-renewing hydrophilic organic coatings
View Patent ↗Hydrophilic coating compositions and methods to make and use the compositions are disclosed. The compositions include a polymer comprising a plurality of isocyanate groups and a blocking agent contacting at least one of the plurality of isocyanate groups.
1. A method to coat a substrate, the method comprising:
applying a coating composition to the substrate, wherein the applied coating composition comprises a polymer film comprising a polymer formed from ester monomers, wherein the ester monomers are formed from isocyanate and a blocking agent wherein the polymer comprises a plurality of isocyanate groups, wherein a surface of the polymer film comprises blocked isocyanate groups, and
wherein the blocked isocyanate groups comprise a moiety selected from the group consisting of imidazole, 2-methyl imidazole, 4-methyl imidazole, pyrazole, pyrrole, pyrrolidine, morpholine, pyridine, piperidine, alkyl malonate esters, acetoacetic ester, cyanoacetic ester, and combinations thereof.
2. The method of claim 1 , wherein the isocyanate includes vinyl isocyanate.
3. The method of claim 1 , wherein the polymer includes a polymerization product of 2-methyl-acrylic acid 2-[(3,4-dimethyl-pyrazole-1-carbonyl)-amino]-ethyl ester.
4. The method of claim 1 , wherein the coating composition further comprises a solvent, a pigment, a coalescing agent, a fungicide, a rheology modifier, a plasticizer, a surfactant, or any combination thereof.
5. The method of claim 1 , wherein applying the coating composition to the substrate comprises applying the coating composition by coating, brushing, dipping, spraying, rolling, or any combination thereof.
6. The method of claim 1 , further comprising removing the blocking agent from contacting at least one of the plurality of isocyanate groups by exposing the blocking agent to a stimulus.
7. The method of claim 6 , wherein the stimulus includes water, air, gas, light, heat, or any combination thereof.
8. The method of claim 1 , wherein the coating composition provides a renewable hydrophilic, self-cleaning, and anti-oxidant coating to the substrate.
9. The method of claim 2 , wherein the vinyl isocyanate is one or more compounds selected from the group consisting of: isocyanatoethyl acrylate, isocyanatoethyl methacrylate, isocyanatopropyl acrylate, and isocyanatopropyl methacrylate.
10. A composition comprising:
an article of manufacture;
a coating covering at least a portion of the article, wherein the coating comprises a polymer comprising a plurality of isocyanate groups;
a blocking agent contacting at least one of the plurality of isocyanate groups; wherein the composition does not contain one or more of the following: a cycloaliphatic polysilicate, an aliphatic polysilicate, or a UV initiator; and
wherein blocked isocyanate groups comprise imidazole, 2-methyl imidazole, 4-methyl imidazole, pyrazole, pyrrole, pyrrolidine, morpholine, pyridine, piperidine, alkyl malonate esters, acetoacetic ester, cyanoacetic ester, and combinations thereof.
11. The composition of claim 10 , wherein the polymer is a polymerization product of 2-methyl-acrylic acid 2-[(3,4-dimethyl-pyrazole-1-carbonyl)-amino]-ethyl ester.
12. The composition of claim 10 , wherein the coating further comprises a solvent, a pigment, a coalescing agent, a fungicide, a rheology modifier, a plasticizer, a surfactant, or any combination thereof.