IP Library Granted Patent US 9,424,961
Granted Patent B2
US 9,424,961 · App. 14/921,149 · Granted Aug 23, 2016

Insulated wire, and electric/electronic equipments, motor and transformer using the same

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Quick Facts
Patent No.
US 9,424,961
App. No.
14/921,149
Granted
Aug 23, 2016
Kind
B2
Abstract

An insulated wire having a rectangular shaped cross-section, containing: a conductor having a rectangular shaped cross-section; and an insulating layer coated on the conductor, in which the insulating layer has a foamed layer composed of a thermosetting resin containing bubbles, the cross-section of the insulating layer has a shape composed of a flat portion and a corner portion, and the insulating layer satisfies the relationship represented by the following formula: ∈ 1 <3 and ( T 2 /∈ 2 )>( T 1 /∈ 1 ) wherein T 1 [μm] represents a thickness of the flat portion; ∈ 1 represents a relative dielectric constant of the flat portion; T 2 [μm] represents a thickness of the corner portion; and ∈ 2 represents a relative dielectric constant of the corner portion, and an electric/electronic equipment, a motor, or a transformer, using the insulated wire.

Claims (13)

1. An insulated wire having a rectangular shaped cross-section, comprising:

a conductor having a rectangular shaped cross-section; and

an insulating layer coated to the conductor,

wherein the insulating layer has a foamed layer composed of a thermosetting resin containing bubbles, the cross-section of the insulating layer has a shape composed of a flat portion and a corner portion, and the insulating layer satisfies the relationship represented by the following formula:

∈ 1 <3 and ( T 2 /∈ 2 )>( T 1 /∈ 1 )

wherein T 1 [μm] represents a thickness of the flat portion; ∈ 1 represents a relative dielectric constant of the flat portion; T 2 [μm] represents a thickness of the corner portion; and ∈ 2 represents a relative dielectric constant of the corner portion.

2. The insulated wire according to claim 1 , wherein the insulating layer further satisfies the relationship represented by formula: (T 1 /∈ 1 )>15.

3. The insulated wire according to claim 1 , comprising non-foamed layer containing no bubble, on the inner periphery and/or the outer periphery of the foamed layer.

4. The insulated wire according to claim 1 , wherein the foamed layer comprises at least one thermosetting resin selected from the group consisting of a polyamideimide resin and a polyimide resin.

5. The insulated wire according to claim 1 ,

wherein the insulating layer comprises an extruded layer, and

wherein the extruded layer comprises a crystalline thermoplastic resin having a relative dielectric constant of 4 or less and a melting point of 260° C. or more.

6. An electric/electronic equipment, a motor, or a transformer, comprising the insulated wire according to claim 1 .

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2025
From: FURUKAWA MAGNET WIRE CO., LTD.
To: ESSEX SOLUTIONS INC.
Reel/Frame 072420/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: FURUKAWA MAGNET WIRE CO., LTD.
To: ESSEX FURUKAWA MAGNET WIRE LLC.
Reel/Frame 056150/0284 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2020
From: FURUKAWA ELECTRIC CO., LTD.
To: FURUKAWA ELECTRIC MAGNET WIRE AMERICA, INC.
Reel/Frame 054325/0650 →
SECURITY INTEREST Recorded Oct 16, 2020
From: ESSEX FURUKAWA MAGNET WIRE LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 054073/0917 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2020
From: FURUKAWA ELECTRIC MAGNET WIRE AMERICA, INC.
To: ESSEX FURUKAWA MAGNET WIRE LLC
Reel/Frame 054050/0242 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2020
From: FURUKAWA ELECTRIC CO., LTD.
To: FURUKAWA ELECTRIC MAGNET WIRE AMERICA, INC.
Reel/Frame 054049/0608 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2015
From: OYA, MAKOTO; MUTO, DAISUKE; TOMIZAWA, KEIICHI
To: FURUKAWA ELECTRIC CO., LTD.; FURUKAWA MAGNET WIRE CO., LTD.
Reel/Frame 036882/0464 →