IP Library Granted Patent US 11,193,192
Granted Patent B2
US 11,193,192 · App. 14/924,956 · Granted Dec 7, 2021

Aluminum alloy products and a method of preparation

Inventors: Michael Bull (Brighton, MI); Rajeev G. Kamat (Marietta, GA)
Assignee: NOVELIS INC.
C22F1/043B22D7/005B22D15/00B22D21/007C22C21/02C22C21/08C22C21/14C22C21/16C22F1/047C22F1/057
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Quick Facts
Patent No.
US 11,193,192
App. No.
14/924,956
Granted
Dec 7, 2021
Kind
B2
Abstract

The present invention relates to aluminum alloy products that can be riveted and possess excellent ductility and toughness properties. The present invention also relates to a method of producing the aluminum alloy products. In particular, these products have application in the automotive industry.

Claims (17)

1. An aluminum alloy sheet, comprising Cu 0.40-0.80 wt. %, Fe 0-0.40 wt. %, Mg 0.40-0.8 wt. %, Mn 0-0.40 wt. %, Si 0.40-0.7 wt. %, Cr 0-0.2 wt. %, Zn 0-0.1 wt. % and Ti 0-0.20 wt. % with trace element impurities 0.10 wt. % maximum, and Al,

wherein the aluminum alloy sheet has a yield strength of at least 300 MPa and an r/t bendability ratio of 0.8 or less,

wherein the aluminum alloy sheet comprises a plurality of dispersoid particles having an average size from 0.008 μm 2 to 2 μm 2 , and

wherein a number of dispersoid particles per 200 μm 2 is greater than 500 particles.

2. The aluminum alloy sheet of claim 1 , comprising Cu 0.45-0.75 wt. %, Fe 0.1-0.35 wt. %, Mg 0.45-0.8 wt. %, Mn 0.1-0.35 wt. %, Si 0.45-0.65 wt. %, Cr 0.02-0.18 wt. %, Zn 0-0.1 wt. % and Ti 0.05-0.15 wt. % with trace element impurities 0.10 wt. % maximum, and Al.

3. The aluminum alloy sheet of claim 1 , comprising Cu 0.45-0.65 wt. %, Fe 0.1-0.3 wt. %, Mg 0.5-0.8 wt. %, Mn 0.15-0.35 wt. %, Si 0.45-0.65 wt. %, Cr 0.02-0.14 wt. %, Zn 0.0-0.1 wt. % and Ti 0.05-0.12 wt. % with trace element impurities 0.10 wt. % maximum, and Al.

4. The aluminum alloy sheet of claim 1 , comprising Cu 0.51-0.59 wt. %, Fe 0.22-0.26 wt. %, Mg 0.66-0.74 wt. %, Mn 0.18-0.22 wt. %, Si 0.57-0.63 wt. %, Cr 0.06-0.1 wt. %, Zn 0.0-0.1 wt. % and Ti 0-0.08 wt. % with trace element impurities 0.10 wt. % maximum, and Al.

5. The aluminum alloy sheet of claim 1 , comprising Cu 0.51-0.59 wt. %, Fe 0.22-0.26 wt. %, Mg 0.66-0.74 wt. %, Mn 0.18-0.22 wt. %, Si 0.55-0.6 wt. %, Cr 0.06-0.1 wt. %, Zn 0.0-0.1 wt. % and Ti 0-0.08 wt. % with trace element impurities 0.10 wt. % maximum, and Al.

6. The aluminum alloy sheet of claim 1 , having sufficient ductility or toughness to meet an r/t bendability of 0.4 or less.

7. An automotive body part comprising the aluminum alloy sheet of claim 1 .

8. The aluminum alloy sheet of claim 1 , wherein the number of dispersoid particles per 200 μm 2 is greater than 1000 particles.

9. The aluminum alloy sheet of claim 1 , wherein the aluminum alloy sheet comprises from 0 wt. % to 0.10 wt. % excess Si for forming Mg 2 Si.

10. An aluminum alloy sheet, comprising Cu 0.45-0.65 wt. %, Fe 0-0.40 wt. %, Mg 0.40-0.8 wt. %, Mn 0-0.40 wt. %, Si 0.40-0.7 wt. %, Cr 0-0.2 wt. %, Zn 0-0.1 wt. % and Ti 0-0.20 wt. % with trace element impurities 0.10 wt. % maximum, and Al,

wherein the aluminum alloy sheet has a yield strength of at least 300 MPa and an r/t bendability ratio of 0.8 or less,

wherein the aluminum alloy sheet comprises a plurality of dispersoid particles having an average size from 0.008 μm 2 to 2 μm 2 , and

wherein a number of dispersoid particles per 200 μm 2 is greater than 500 particles.

11. The aluminum alloy sheet of claim 10 , wherein the aluminum alloy sheet comprises from 0 wt. % to 0.10 wt. % excess Si for forming Mg 2 Si.

Assignments (5)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 41389/0077 Recorded Mar 13, 2025
From: STANDARD CHARTERED BANK
To: NOVELIS INC.; NOVELIS KOBLENZ GMBH
Reel/Frame 070502/0196 →
SECURITY INTEREST Recorded Mar 11, 2025
From: NOVELIS DEUTSCHLAND GMBH; NOVELIS INC.; NOVELIS KOBLENZ GMBH
To: CITIBANK, N.A.
Reel/Frame 070481/0417 →
SECURITY INTEREST Recorded May 21, 2019
From: NOVELIS INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 049247/0325 →
SECURITY INTEREST Recorded Jan 17, 2017
From: NOVELIS INC.
To: STANDARD CHARTERED BANK
Reel/Frame 041389/0077 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2015
From: BULL, MICHAEL; KAMAT, RAJEEV G.
To: NOVELIS INC.
Reel/Frame 036901/0734 →
Continuity (2)
Provisional Application 62069569 · Oct 28, 2014
Related Publication 20160115575A1 · Apr 28, 2016