IP Library Granted Patent US 9,845,824
Granted Patent B2
US 9,845,824 · App. 14/929,959 · Granted Dec 19, 2017

Mounting device for a photovoltaic module

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Quick Facts
Patent No.
US 9,845,824
App. No.
14/929,959
Granted
Dec 19, 2017
Kind
B2
Abstract

A bearing inner race for a solar panel tracker positioning system includes a semi-circular shaped body having a first upper land and an oppositely facing second upper land. A first elongated aperture is positioned proximate to the first upper land and a second elongated aperture is positioned proximate to the second upper land. A first alignment ring is centered within the first elongated through aperture and a second alignment ring is centered within the second elongated through aperture. The bearing inner race also includes a ground stud integrally connected to the body in an as-cast condition of the body.

Claims (33)

1. A bearing inner race for a solar panel tracker positioning system, comprising:

a semi-circular shaped body having a first upper land and an oppositely facing second upper land, wherein the body includes a clearance gap between the first and second upper lands sized to slidably receive a torque tube supporting at least one solar panel;

a raised rib directed outwardly from an outer surface of the body and extending substantially along the outer surface of the body except at the first elongated aperture and the second elongated aperture;

L-shaped, opposed first and second seat members, each having an outer bearing having an inwardly directed convex shaped surface;

a first elongated aperture positioned proximate to the first upper land and a second elongated aperture positioned proximate to the second upper land; and

a first alignment ring centered within the first elongated aperture and a second alignment ring centered within the second elongated aperture.

2. The bearing inner race for a solar panel tracker positioning system of claim 1 , further comprising a frangible cross-member integrally connected to and centering the first alignment ring within the first elongated aperture, and a frangible cross-member integrally connected to and centering the second alignment ring within the second elongated aperture.

3. The bearing inner race for a solar panel tracker positioning system of claim 2 , wherein when the torque tube is received in the bearing inner race, the alignment rings provide a centering position for a drill bit to drill an aperture through the walls of the torque tube received within the inner bearing race, such that a fastener threadably engaged to the torque tube extends partially into one of the elongated apertures at a mid-position of the elongated aperture, the fastener captured within the elongated aperture to limit an axial displacement of the torque tube within the bearing inner race.

4. The bearing inner race for a solar panel tracker positioning system of claim 1 , further including a ground stud integrally connected to the body in an as-cast condition of the body.

5. The bearing inner race for a solar panel tracker positioning system of claim 1 , wherein each of the first and second seat members includes a lower bearing having a convex shaped upwardly directed surface.

6. The bearing inner race for a solar panel tracker positioning system of claim 5 , wherein the inwardly directed convex shaped surface and the convex shaped upwardly directed surface each have a radius of curvature of approximately 11 inches.

7. The bearing inner race for a solar panel tracker positioning system of claim 1 , wherein the first upper land and the second upper land each include a convex shaped surface.

8. The bearing inner race for a solar panel tracker positioning system of claim 7 , wherein the convex shaped surface has a radius of curvature of approximately 11 inches.

9. A bearing inner race for a solar panel tracker positioning system, comprising:

a semi-circular shaped body having a first upper land and an oppositely facing second upper land, wherein the body includes a clearance gap between the first and second upper lands sized to slidably receive a torque tube supporting at least one solar panel;

a raised rib directed outwardly from an outer surface of the body and extending substantially along the outer surface of the body except at the first elongated aperture and the second elongated aperture;

a convex shaped surface defined by the first upper land and the second upper land;

L-shaped, opposed first and second seat members each including an upper bearing having an inwardly directed convex shaped surface and a lower bearing having an upwardly directed convex shaped surface, wherein a maximum height of each of the convex shaped surfaces occurs approximately at a mid-span of the convex shaped surfaces;

a first elongated aperture positioned proximate to the first upper land and a second elongated aperture positioned proximate to the second upper land;

a first alignment ring centered within the first elongated aperture and a second alignment ring centered within the second elongated aperture; and

a ground stud integrally connected to the body in an as-cast condition of the body.

10. The bearing inner race for a solar panel tracker positioning system of claim 9 , further comprising a frangible cross-member integrally connected to and centering the first alignment ring within the first elongated aperture, and a frangible cross-member integrally connected to and centering the second alignment ring within the second elongated aperture.

11. A bearing assembly for a solar panel tracker positioning system, comprising:

a bearing inner race, including:

a semi-circular shaped body having a first upper land and an oppositely facing second upper land, wherein the body further includes a clearance gap between the first and second upper lands sized to slidably receive a torque tube supporting at least one solar panel;

a raised rib directed outwardly from an outer surface of the body and extending substantially along the outer surface of the body except at the first elongated aperture and the second elongated aperture;

L-shaped, opposed first and second seat members, each having an outer bearing having an inwardly directed convex shaped surface;

a first elongated aperture positioned proximate to the first upper land and a second elongated aperture positioned proximate to the second upper land; and

a first alignment ring centered within the first elongated aperture and a second alignment ring centered within the second elongated aperture; and

a bearing outer race fixed to a pile, the bearing inner race retained by the bearing outer race such that the bearing inner race is rotatable within the bearing outer race, wherein the raised rib of the bearing inner race is slidably received in a slot created between opposed outwardly facing wings of the bearing outer race.

12. The bearing assembly for a solar panel tracker positioning system of claim 11 , further comprising:

a frangible cross-member integrally connected to and centering the first alignment ring within the first elongated aperture, and a frangible cross-member integrally connected to and centering the second alignment ring within the second elongated aperture; and

wherein when the torque tube is received in the clearance gap of the bearing inner race, the first and the second alignment rings provide a centering position for a drill bit to drill an aperture through opposed walls of the torque tube, such that a fastener threadably engaged to the torque tube extends partially into one of the first and the second elongated apertures at a mid-position of the elongated aperture, the fastener captured within the elongated aperture to limit an axial displacement of the torque tube within the bearing inner race.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2024
From: FIRST SOLAR, INC.
To: NOVASOURCE POWER HOLDINGS, INC.
Reel/Frame 068733/0660 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
RELEASE OF SECURITY INTEREST Recorded Apr 2, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 055808/0194 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2015
From: LAMB, JEFFREY; SCHNEIDER, MATTHEW; WIKTOROWICZ, BART
To: FIRST SOLAR, INC.
Reel/Frame 037371/0762 →