IP Library Granted Patent US 9,871,289
Granted Patent B2
US 9,871,289 · App. 14/931,104 · Granted Jan 16, 2018

Antenna structure and method for manufacturing the same

Inventors: Yuan-Chin Hsu (Hsinchu, TW); Tzu-Min Wu (Hsinchu, TW)
Assignee: Wistron Neweb Corp.
H01Q1/38
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Quick Facts
Patent No.
US 9,871,289
App. No.
14/931,104
Granted
Jan 16, 2018
Kind
B2
Abstract

An antenna structure is provided. The antenna structure includes a metal sheet including an antenna branch and a grounding structure, wherein the antenna branch and the grounding structure are formed in one piece from the metal sheet, wherein the metal sheet has a top surface and a bottom surface, and the top surface and the bottom surface are opposite each other; a conductive glue disposed over the bottom surface of the metal sheet; and a supporting material disposed over a bottom surface of the conductive glue, wherein the supporting material is disposed corresponding to the antenna branch of the metal sheet. A method for manufacturing the antenna structure is also provided.

Claims (29)

1. An antenna structure, comprising:

a metal sheet comprising an antenna branch and a grounding structure, wherein the antenna branch and the grounding structure are formed in one piece from the metal sheet, wherein the metal sheet has a top surface and a bottom surface, and the top surface and the bottom surface are opposite each other;

a conductive glue disposed over the bottom surface of the metal sheet; and

a supporting material disposed over a bottom surface of the conductive glue, wherein the supporting material is disposed corresponding to the antenna branch of the metal sheet.

2. The antenna structure as claimed in claim 1 , wherein a top edge of the antenna branch is aligned with a side of the supporting material.

3. The antenna structure as claimed in claim 1 , further comprising an insulating layer disposed over the top surface of the metal sheet, wherein the insulating layer comprises at least one through holes exposing a feed point of the antenna branch, wherein a side of the insulating layer is aligned with a top edge of the antenna branch, and a side of the grounding structure is aligned with another side of the insulating layer and a side of the conductive glue.

4. The antenna structure as claimed in claim 1 , further comprising an insulating layer disposed over the top surface of the metal sheet, wherein the insulating layer comprises at least one through holes exposing a feed point of the antenna branch, wherein the insulating layer completely covers the top surface of the metal sheet except the feed point.

5. The antenna structure as claimed in claim 1 , further comprising an insulating layer disposed over the top surface of the metal sheet, wherein the insulating layer comprises at least one through holes exposing a feed point of the antenna branch, wherein the insulating layer only covers the antenna branch and the grounding structure.

6. The antenna structure as claimed in claim 1 , wherein the metal sheet comprises copper, aluminum, nickel, silver, palladium, platinum, gold, alloys thereof, or a combination thereof.

7. The antenna structure as claimed in claim 1 , wherein the supporting material comprises polyethylene terephthalate (PET), polyimide (PI), glass, or a combination thereof.

8. A method for manufacturing an antenna structure, comprising:

providing a stack structure, wherein the stack structure comprises:

a release paper;

a conductive glue disposed over a top surface of the release paper; and

a metal sheet disposed over a top surface of the conductive glue, wherein the stack structure comprises an antenna branch-forming region and a grounding structure-forming region;

performing a first cutting step to cut the metal sheet in the antenna branch-forming region to form an antenna branch;

removing the release paper in the antenna branch-forming region to expose a bottom surface of the conductive glue in the antenna branch-forming region, wherein the bottom surface and the top surface of the conductive glue are opposite each other;

attaching a supporting material onto the exposed bottom surface of the conductive glue in the antenna branch-forming region; and

performing a second cutting step to cut the metal sheet, the conductive glue, the release paper and the supporting material to form a grounding structure in the grounding structure-forming region, wherein the antenna branch and the grounding structure are formed in one piece from the metal sheet.

9. The method for manufacturing the antenna structure as claimed in claim 8 , after attaching the supporting material onto the exposed bottom surface of the conductive glue, further comprising disposing an insulating layer over a top surface of the metal sheet, wherein the insulating layer comprises at least one through holes exposing a feed point of the antenna branch.

10. The method for manufacturing the antenna structure as claimed in claim 8 , further comprising disposing an insulating layer over a top surface of the metal sheet, wherein the insulating layer comprises at least one through holes exposing a feed point of the antenna branch, then attaching the supporting material onto the exposed bottom surface of the conductive glue.

11. The method for manufacturing the antenna structure as claimed in claim 8 , wherein the first cutting step and the second cutting step comprise punching step.

12. The method for manufacturing the antenna structure as claimed in claim 8 , wherein the first cutting step completely cuts through the stack structure.

13. The method for manufacturing the antenna structure as claimed in claim 8 , wherein after the second cutting step, a top edge of the antenna branch is aligned with a side of the supporting material.

14. The method for manufacturing the antenna structure as claimed in claim 9 , wherein after the second cutting step, a side of the grounding structure is aligned with a side of the insulating layer, a side of the conductive glue and a side of the release paper.

15. The method for manufacturing the antenna structure as claimed in claim 9 , wherein the insulating layer completely covers the top surface of the metal sheet except the feed point and the grounding point.

16. The method for manufacturing the antenna structure as claimed in claim 8 , further comprising disposing an insulating layer over a top surface of the metal sheet, then performing the first cutting step to cut the insulating layer and the metal sheet in the antenna branch-forming region, wherein the insulating layer comprises at least one through holes exposing a feed point of the antenna branch.

17. The method for manufacturing the antenna structure as claimed in claim 16 , wherein after the first cutting step, in the antenna branch-forming region except regions corresponding to the through holes, a side of the insulating layer is aligned with a side of the antenna branch.

18. The method for manufacturing the antenna structure as claimed in claim 16 , wherein the insulating layer only covers the antenna branch except the feed point.

Assignments (2)
CHANGE OF NAME Recorded Jul 29, 2025
From: WISTRON NEWEB CORPORATION
To: WNC CORPORATION
Reel/Frame 072255/0226 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2015
From: HSU, YUAN-CHIN; WU, TZU-MIN
To: WISTRON NEWEB CORP.
Reel/Frame 036993/0601 →
Priority Claims (1)
TW 104126673 A · Aug 17, 2015 · national
Continuity (1)
Related Publication 20170054207A1 · Feb 23, 2017