IP Library Granted Patent US 10,091,844
Granted Patent B2
US 10,091,844 · App. 14/936,481 · Granted Oct 2, 2018

Power supply for LED lamp with TRIAC dimmer

Inventors: Zhimin Hu (Shanghai, CN); Xuegang Ren (Shanghai, CN)
Assignee: BCD Semiconductor Manufacturing Limited
H05B33/0815H05B33/0845H05B33/0848
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Quick Facts
Patent No.
US 10,091,844
App. No.
14/936,481
Granted
Oct 2, 2018
Kind
B2
Abstract

A bleeder circuit is provided in a switched mode power supply (SMPS) that provides a compensation current when the loop current drops below the holding current of the TRIAC to alleviate light flickering problem. Further, automatic power factor correction is also provided in embodiments of the invention, which enables the output current to be in phase with the input voltage. The power factor correction not only improves the efficiency of the power supply, it can also reduce the compensation current and the duration in which compensation current flows, thereby reducing the power loss in the bleeder circuit.

Claims (110)

1. A control circuit for an LED (light-emitting diode) lighting system that includes a rectifier circuit for coupling to an AC input voltage through a TRIAC (Triode for Alternating Current) dimmer, the TRIAC dimmer being characterized by a holding current, the rectifier circuit being configured to provide a rectified DC input voltage to an inductor for supplying a constant current to an LED load, the control circuit comprises:

a controller for coupling to a power switch for controlling a current flow in the inductor, the controller being configured to control current pulses in the inductor such that an envelope waveform formed by peak points of the current pulses is in phase with the AC input voltage; and

a bleeder circuit coupled to the rectifier circuit, wherein the bleeder circuit is configured to determine if that a current flow through the rectifier circuit is below the holding current of the TRIAC; and

wherein the bleeder circuit is configured to provide a compensation current, upon determining that the current flow through the rectifier circuit is below the holding current of the TRIAC, to maintain a current flow through the rectifier circuit at a magnitude of at least the holding current of the TRIAC;

wherein the bleeder circuit comprises:

a first resistor and a bipolar transistor coupled in series between the first output terminal of the rectifier circuit and a ground, a base of the bipolar transistor being coupled to a bias voltage;

a second resistor coupled between the second output terminal of the rectifier circuit and the ground; and

first and second diodes coupled in series between the second output terminal of the rectifier circuit and the base of the bipolar transistor.

2. The power supply of claim 1 , wherein the controller comprises:

a first input terminal for receiving operating power from the secondary winding;

a second input terminal for sensing an average current from the rectifier circuit to determine a magnitude of the controlled output to the LED load;

a third input terminal for sensing the rectified DC input voltage for controlling the current pulses in the primary winding; and

an output terminal for controlling the on and off of the power switch.

3. The power supply of claim 1 , wherein the primary winding of the transformer is coupled to the LED load through a diode and a capacitor.

4. The power supply of claim 1 , wherein the controller and the bleeder circuit are included in a single integrated circuit (IC).

5. The power supply of claim 1 , wherein the controller is configured to generate a phase reference voltage having a magnitude that is in phase with the rectified DC input voltage; and

the controller is configured to turn off current flow in the primary winding when a voltage signal associated with the current in the primary winding reaches the phase reference voltage.

6. The power supply of claim 5 , wherein the phase reference voltage comprises a sinusoidal voltage signal characterized by:

a frequency matching the frequency of the AC input voltage; and

a magnitude proportional to a desired output current.

7. The control circuit of claim 1 , wherein the resistance of the second resistor, R, is selected such that

R

=

V

zener

-

V

TH

I

hold

Wherein

V d1 is the forward voltage drop of the first diode,

V d2 is the forward voltage drop of the second diode,

V BE is the forward base-emitter voltage of the bipolar transistor, and

I hold is the holding current of the TRIAC dimmer.

8. The control circuit of claim 7 , further comprising a third diode coupled between the first diode and the ground.

9. A control circuit for an LED (light-emitting diode) lighting system that includes a rectifier circuit for coupling to an AC input voltage through a TRIAC (Triode for Alternating Current) dimmer, the TRIAC dimmer being characterized by a holding current, the rectifier circuit being configured to provide a rectified DC input voltage to an inductor for supplying a constant current to an LED load, the control circuit comprises:

a controller for coupling to a power switch for controlling a current flow in the inductor, the controller being configured to control current pulses in the inductor such that an envelope waveform formed by peak points of the current pulses is in phase with the AC input voltage; and

a bleeder circuit coupled to the rectifier circuit, wherein the bleeder circuit is configured to determine if that a current flow through the rectifier circuit is below the holding current of the TRIAC; and

wherein the bleeder circuit is configured to provide a compensation current, upon determining that the current flow through the rectifier circuit is below the holding current of the TRIAC, to maintain a current flow through the rectifier circuit at a magnitude of at least the holding current of the TRIAC;

wherein the bleeder circuit comprises:

a first resistor and an MOS transistor connected in series between the first output terminal of the rectifier circuit and a ground, a gate of the MOS transistor being coupled to a bias voltage;

a first Zener diode coupled between the gate of the MOS transistor and a second output terminal of the rectifier circuit; and

a second resistor coupled between the second output terminal of the rectifier circuit and the ground.

10. The control circuit of claim 9 , wherein the resistance of the second resistor, R, is selected such that

R

=

V

d

1

+

V

d

2

-

V

BE

I

hold

where V zener is the Zener voltage of the first Zener diode, V GSTH is the threshold voltage of MOS transistor, and I hold is the holding current of the TRIAC.

11. The control circuit of claim 9 , wherein the controller and the bleeder circuit are included in a single integrated circuit (IC).

12. The control circuit of claim 9 , wherein the controller is configured to improve the power factor of the LED lighting system and reduce power consumption in the bleeder circuit.

13. The control circuit of claim 9 , wherein the controller comprises:

a first input terminal for receiving operating power from the secondary winding;

a second input terminal for sensing an average current from the rectifier circuit to determine a magnitude of the controlled output to the LED load;

a third input terminal for sensing the rectified DC input voltage for controlling the current pulses in the primary winding; and

an output terminal for controlling the on and off of the power switch.

14. A method for reducing bleeder current consumption in a switched mode power supply (SMPS) for an LED (light-emitting diode) lighting system that includes a rectifier circuit for coupling to an AC input voltage through a TRIAC (Triode for Alternating Current) dimmer, the TRIAC dimmer being characterized by a holding current, the rectifier circuit having a first output terminal and a second output terminal, the rectifier circuit being configured to provide a rectified DC input voltage to an inductor for supplying power to an LED load, the method comprises:

providing a controller for coupling to a power switch for controlling a current flow in the inductor, the controller being configured to provide controlled output current to the LED load according to the rectified DC input voltage;

providing a bleeder circuit coupled to the rectifier circuit, wherein the bleeder circuit is configured to provide a compensation current when the current flow through the rectifier circuit falls below the holding current of the TRIAC; and

configuring the controller to control current pulses in the inductor such that an envelope waveform formed by peak points of the current pulses is in phase with the AC input voltage, thereby reducing current consumption caused by the compensation current in the bleeder circuit;

wherein the bleeder circuit comprises:

a first resistor and a bipolar transistor coupled in series between the first output terminal of the rectifier circuit and a ground, a base of the bipolar transistor being configured for receiving a bias voltage;

a second resistor coupled between the second output terminal of the rectifier circuit and the ground; and

first and second diodes connected in series between the second output terminal of the rectifier circuit and the base of the bipolar transistor;

wherein the resistance of the second resistor, R, is selected such that

R

=

V

d

1

+

V

d

2

-

V

BE

I

hold

wherein:

V d1 is the forward voltage drop of the first diode,

V d2 is the forward voltage drop of the second diode,

V BE is the forward base-emitter voltage of the bipolar transistor, and

I hold is the holding current of the TRIAC dimmer.

15. The method of claim 14 , wherein the inductor is a primary winding in a transformer in a flyback configuration.

16. The method of claim 14 , wherein the inductor is a primary winding in a transformer, and the inductor is coupled to the LED load through a diode and a capacitor.

17. The method of claim 14 , wherein the controller comprises:

a first input terminal for receiving operating power from the secondary winding;

a second input terminal for sensing an average current from the rectifier circuit to determine a magnitude of the controlled output to the LED load;

a third input terminal for sensing the rectified DC input voltage for controlling the current pulses in the primary winding; and

an output terminal for controlling the on and off of the power switch.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2020
From: BCD SEMICONDUCTOR MANUFACTURING LIMITED
To: BCD SHANGHAI MICRO-ELECTRONICS COMPANY LIMITED
Reel/Frame 054855/0415 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2018
From: HU, ZHIMIN; REN, XUEGANG
To: BCD SEMICONDUCTOR MANUFACTURING LIMITED
Reel/Frame 046613/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2016
From: HU, ZHIMIN; REN, XUEGANG
To: SHANGHAI SIM-BCD SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 040024/0906 →
Continuity (2)
Continuation PCTCN2013075496 · May 10, 2013
Related Publication 20170027029A1 · Jan 26, 2017
Cited By (1)
US 12,284,736