Self-jacking scaffold for large cylindrical tanks
View Patent ↗An apparatus and method for raising a self-jacking scaffold system including extending a jacking screw and jacking screw bracket axially upward, connecting a jacking screw bracket to an overhead tank bracket for a plurality of scaffold sections coupled to a jacking assembly, detaching a plurality of scaffold mounting brackets from a plurality of tank mounting brackets, raising the continuously coupled plurality of scaffold sections, and reattaching the plurality of scaffold mounting brackets to a plurality of tank mounting brackets. Noting the plurality of scaffold sections is continuously coupled proximate a circumference of a shell tank, the continuously coupled scaffold sections and tank mounting brackets provide stiffness to the tank shell to enable it to resist external loads and can be quickly moved and restored as required during tank construction.
1. A method for assembling a self-jacking scaffold system comprising:
assembling a plurality of scaffold sections proximate a circumference of the tank shell, the assembling of the plurality of scaffold sections comprising:
disposing a first top frame element proximate a circumference of a tank shell;
disposing a second top frame element a radial distance from the first top frame element;
disposing a lower frame element below the first top plate element; and
connecting the first top frame element, the second top frame element and the lower frame element in three dimensions with a truss system;
coupling a plurality of jacking assemblies to selected scaffold sections of the plurality of scaffold sections, thereby stiffening a top of the tank shell, the coupling of the plurality of jacking assemblies to selected scaffold sections comprising:
attaching a jacking screw bracket to a jacking assembly frame;
locating a portion of a jacking screw in the jacking screw bracket; and
coupling at least one push-pull bar assembly to at least one of the plurality of scaffold sections or at least one of the jacking assemblies, the coupling at least one push-pull bar assembly comprising:
coupling a pair of push-pull bars of the at least one push-pull bar assembly by coupling a first end of a first push-pull bar and a first end of a second push-pull bar to at least one of the plurality of scaffold sections or at least one of the self-jacking assemblies, and wherein a second end of the first push-pull bar and a second end of the second push-pull bar extend away from the at least one scaffold section or the at least one self-jacking assembly toward the tank shell;
attaching the plurality of scaffold sections to the circumference of the tank shell; and
connecting each of the plurality of scaffold sections to an adjacent scaffold section forming a continuous ring proximate the circumference of the tank shell.
2. The method of claim 1 , wherein the forming a continuous ring proximate the circumference of the tank shell provides a stiffness to the tank shell.
3. The method of claim 1 , wherein the attaching the plurality of scaffold sections to the circumference of the tank shell further comprises using at least one erection support to position each of the plurality of scaffold sections, wherein the at least one erection support is coupled to the tank shell.
4. The method of claim 3 , wherein the attaching further comprises attaching a plurality of brackets disposed on the plurality of scaffold sections to a plurality of shell tank brackets disposed on the tank shell and removing the erection support.
5. A method for raising a self-jacking scaffold system comprising:
extending a jacking screw and jacking screw bracket axially upward;
connecting the jacking screw bracket to an overhead tank bracket for each of a plurality of scaffold sections coupled to a jacking assembly,
wherein the plurality of scaffold sections comprises:
disposing a top plate element proximate and approximately perpendicular to a circumference of a tank shell;
disposing a lower frame element below the top plate element; and
connecting the top plate element to the lower frame element in three dimensions with a truss system; and
wherein the jacking assembly comprises:
a jacking assembly frame;
a jacking screw bracket attached to the jacking assembly frame; and
a jacking screw, wherein a portion of the jacking screw is located in the jacking screw bracket,
wherein the plurality of scaffold sections are continuously coupled proximate a circumference of a tank shell, the jacking screw bracket is coupled to the jacking assembly, and the overhead tank bracket is coupled to the circumference of the tank shell above the plurality of continuously coupled scaffold sections;
connecting the plurality of scaffold sections and the plurality of jacking assemblies, thereby stiffening a top of the tank shell;
coupling at least one push-pull bar assembly to at least one of the plurality of scaffold sections or at least one of the self-jacking assemblies,
wherein the at least one push-pull bar assembly comprises a pair of push-pull bars wherein a first end of a first push-pull bar and a first end of a second push- pull bar are coupled to at least one of the plurality of scaffold sections or at least one of the self-jacking assemblies and wherein a second end of the first push-pull bar and a second end of the second push-pull bar extend away from the at least one scaffold section or the at least one self-jacking assembly;
detaching a plurality of scaffold mounting brackets from a plurality of tank mounting brackets;
wherein the plurality of scaffold mounting brackets extend from the continuously coupled plurality of scaffold sections toward the tank shell;
raising the continuously coupled plurality of scaffold sections simultaneously; and
reattaching the plurality of scaffold mounting brackets to a plurality of tank mounting brackets.
6. The method of claim 5 , wherein raising the plurality of continuously coupled scaffold sections further comprises turning a jacking screw disposed in each of a plurality of jacking assemblies.
7. The method of claim 6 , further comprising actuating at least one motor coupled to each jacking screw.
8. The method of claim 7 , wherein the at least one motor is in communication with a control module configured to actuate and stop the motor.
9. The method of claim 5 , wherein the jacking screw bracket comprises at least one element fastened to the overhead tank bracket.
10. The method of claim 9 , wherein the jacking screw bracket further comprises at least one push bar in contact with the tank shell providing a force couple.
11. The method of claim 10 , wherein reattaching further comprises adjusting a length of the push-pull bars.
12. The method of claim 5 , wherein a plurality of rollers are coupled to each of the plurality of jacking assemblies.
13. The method of claim 12 , wherein the plurality of rollers guide the plurality of continuously coupled scaffold sections as the self-jacking scaffolding system is raised.