IP Library Granted Patent US 10,634,887
Granted Patent B2
US 10,634,887 · App. 14/941,354 · Granted Apr 28, 2020

Protective film, reflective member, and method for producing protective film

Inventors: Naoko Okada (Tokyo, JP); Nobutaka Aomine (Tokyo, JP); Hiroshi Hanekawa (Tokyo, JP); Hirotomo Kawahara (Tokyo, JP)
Assignee: AGC Inc.
G02B19/0042C03C17/36C03C17/366C03C17/3618C03C17/3626C03C17/3639C03C17/3644C03C17/3647C03C17/3652C03C17/3663C23C14/0641C23C14/10C23C14/165C23C14/18C23C14/34C23C16/402C23C16/50G02B1/105G02B1/14G02B5/0808C03C2218/153
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Quick Facts
Patent No.
US 10,634,887
App. No.
14/941,354
Granted
Apr 28, 2020
Kind
B2
Abstract

A protective film placed on an upper part of a metal film for protecting the metal film placed on a glass substrate. The protective film includes a silica film. The silica film has an extinction coefficient “k” less than or equal to 1×10 −4 , a refractive index “n” greater than or equal to 1.466 at a wavelength of 632 nm, and a carbon content less than or equal to 3 atomic %.

Claims (40)

1. A protective film, comprising:

a silica film having a thickness of 1500 Å or less,

wherein the silica film has an extinction coefficient “k” less than or equal to 1×10 −4 at a wavelength of 632 nm, a refractive index “n” greater than or equal to 1.466 at a wavelength of 632 nm and a carbon content less than or equal to 3 atomic %.

2. A method for producing the protective film of claim 1 provided on an upper part of a metal film placed on a glass substrate, the method comprising:

depositing a metal reflective film on an upper part of the glass substrate; and

depositing the silica film on an upper part of the metal reflective film;

wherein the depositing the silica film is performed by a plasma CVD method in a condition in which a pressure is less than or equal to 2 Pa.

3. The method as claimed in claim 2 ,

wherein the depositing the metal reflective film is performed by a sputtering method.

4. The method as claimed in claim 3 ,

wherein the depositing the metal reflective film and the depositing the silica film are performed by an inline method.

5. The method as claimed in claim 2 , wherein the metal reflective film comprises a silver or a silver alloy.

6. The method as claimed in claim 2 , further comprising:

forming a film that has a refractive index higher than the silica film on an upper part of the silica film.

7. The method as claimed in claim 6 ,

wherein the film having a refractive index higher than the silica film is a silicon nitride film.

8. The protective film as claimed in claim 1 , wherein the silica film has a thickness ranging from 50 to 1500 Å.

9. A reflective member, comprising:

a glass substrate;

a metal reflective film; and

a protective film,

wherein the protective film comprises a silica film having a thickness of 1500 Å or less,

wherein the silica film has an extinction coefficient “k” less than or equal to 1×10 −4 at a wavelength of 632 nm, a refractive index “n” greater than or equal to 1.466 at a wavelength of 632 nm and a carbon content less than or equal to 3 atomic %.

10. The reflective member as claimed in claim 9 ,

wherein the metal reflective film comprises silver or a silver alloy.

11. The reflective member as claimed in claim 9 , further comprising:

a single film provided between the glass substrate and the metal reflective film, and

wherein the single film is selected from the group consisting of a metal nitride, a metal oxide, and a metal oxynitride.

12. The reflective member as claimed in claim 9 ,

wherein a film having a refractive index higher than the silica film is provided on a side of the silica film that is opposite from the metal reflective film.

13. The reflective member as claimed in claim 12 ,

wherein the film having a refractive index higher than the silica film is a silicon nitride film.

14. The reflective member as claimed in claim 9 ,

wherein the glass substrate comprises a glass having a sodium oxide content of equal to or less than 4% by mass.

15. A low-E glass comprising:

the reflective member as claimed in claim 9 .

16. A secondary mirror of a solar energy generating system comprising:

the reflective member as claimed in claim 9 .

17. The reflective member as claimed in claim 9 , wherein on an upper part of the glass substrate, the metal reflective film and the protective film are arranged in this order.

18. The reflective member as claimed in claim 9 , wherein the silica film has a thickness ranging from 50 to 1500 Å.

Assignments (2)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2015
From: OKADA, NAOKO; AOMINE, NOBUTAKA; HANEKAWA, HIROSHI; KAWAHARA, HIROTOMO
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 037039/0842 →
Priority Claims (1)
JP 2013-102074 · May 14, 2013 · national
Continuity (2)
Continuation PCTJP2014062736 · May 13, 2014
Related Publication 20160077320A1 · Mar 17, 2016