IP Library Granted Patent US 9,398,717
Granted Patent B2
US 9,398,717 · App. 14/941,948 · Granted Jul 19, 2016

Modular power skid assembled with different electrical cabinets and components mounted on the skid

Inventors: Matthew John Englert (Morgan Hill, CA); Steven Emert (Hayward, CA); John Manual Loera (San Jose, CA)
Assignee: Rosendin Electric, Inc.
H05K7/1489H05K7/1492
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Quick Facts
Patent No.
US 9,398,717
App. No.
14/941,948
Granted
Jul 19, 2016
Kind
B2
Abstract

An integrated platform assembled with different electrical cabinets and components mounted on a framework in order to provide a complete datacenter critical power distribution package. The integrated platform supports the weight of cabinet enclosures and UPSs mounted onto a skeletal framework, which acts as an equipment support structure and a cable routing support system. Main and redundant power supply wiring is routed along the skeletal framework to and between the cabinet enclosures and the UPSs mounted thereon. Electrical connections between the cabinets are internally connected via bus bars as switchgear cabinets. The skeletal framework has top and bottom rails run substantially parallel to each other with cross bars connecting the top and bottom rails and a top horizontal surface to which one or more of the cabinet enclosures are mounted. The skeletal framework and cabinet enclosures are fabricated prior to installation and installed as a monolithic pre-wired pre-assembled integrated platform.

Claims (33)

1. A monolithic, pre-wired, pre-engineered, and pre-assembled integrated platform for a critical power supply and electrical distribution system that is pre-assembled, scalable, and modular, comprising:

a first skeletal framework of the integrated platform that acts as an equipment support structure as well as part of a cable routing support system;

wherein the first skeletal framework supports a weight of two or more cabinet enclosures including one or more uninterruptable power supplies (UPSs) mounted onto the first skeletal framework and a power distribution panel, housed in a second cabinet enclosure mounted to the first skeletal framework, to supply power to electrical loads, where uninterruptable power supply wiring is laid out and routed along the first skeletal framework of the integrated platform to and between at least one of the two or more of the cabinet enclosures mounted onto the first skeletal framework and the one or more UPSs mounted onto the first skeletal framework, wherein the first skeletal framework of the integrated platform has top and bottom rails that run substantially parallel to each other with cross bars connecting the top and bottom rails to form the first skeletal framework of the integrated platform, the first skeletal framework having a top horizontal surface to which one or more of the cabinet enclosures mount to, wherein the first skeletal framework and the cabinet enclosures are fabricated in place prior to the integrated platform being installed as the monolithic, pre-wired, pre-assembled integrated platform, thus, the integrated platform has a steel frame structure below at least the two or more mounted cabinet enclosures mounted onto the first skeletal framework, and the two or more mounted cabinet enclosures are preassembled onto the steel frame structure in place, to be lifted and transported with this equipment installed prior to the integrated platform being installed in a building.

2. The integrated platform of claim 1 , where the first skeletal framework of the integrated platform with its two or more cabinet enclosures mounted on the first skeletal framework is abutted and coupled to work with a second skeletal framework of a second integrated platform with its two or more cabinet enclosures mounted on the second skeletal framework.

3. The integrated platform of claim 1 , where a main UPS and a backup UPS mount onto the first skeletal framework and are part of the one or more UPSs.

4. The integrated platform of claim 1 , where a third cabinet enclosure having a main power supply input breaker coupled to the one or more UPSs is mounted on the first skeletal framework.

5. The integrated platform of claim 1 , where a cabling of the two or more cabinet enclosures mounted on the first skeletal framework is routed within the first skeletal framework structure below the mounted cabinet enclosures.

6. The integrated platform of claim 1 , where the cabinet enclosures are mounted onto the first skeletal framework with nuts and bolts through one or more holes in the first skeletal framework, where the nuts and bolts are fastened and torqued.

7. The integrated platform of claim 3 , further including a static switch cabinet enclosure, which is part of the two or more cabinet enclosures mounted to the first skeletal framework that contains electrical equipment to ensure instantaneous switchover from one UPS supply to another.

8. The integrated platform of claim 1 , where the first skeletal framework is configured to allow cabling to enter and exit the integrated platform from either side of the first skeletal framework.

9. The integrated platform of claim 1 , where the first skeletal framework is configured to act as a National Electric Code approved raceway system to support and route a set of cables to electrical equipment in the mounted cabinet enclosures.

10. The integrated platform of claim 1 , where switchgear cabinet enclosures mechanically and electrically interconnect via electrical bus bars through sides of the cabinet enclosures, where at least one bus bar per phase and one or more ground bars connect to each switchgear cabinet enclosure.

11. A method for an integrated platform assembled with different electrical cabinet enclosures and components mounted on a first skeletal framework of the integrated platform in order to provide a complete datacenter critical power distribution package, comprising:

constructing a monolithic, pre-wired, pre-engineered, and pre-assembled integrated platform for a critical power supply and electrical distribution system;

using the first skeletal framework of the integrated platform to act as an equipment support structure as well as part of a cable routing support system;

supporting a weight of two or more cabinet enclosures including one or more uninterruptable power supplies (UPSs) mounted onto the first skeletal framework and a power distribution panel, housed in a first cabinet enclosure mounted to the first skeletal framework, to supply power to electrical loads, where wiring of the uninterruptable power supplies is laid out and routed along the first skeletal framework of the integrated platform to and between at least one of the two or more cabinet enclosures mounted onto the first skeletal framework and the one or more UPSs mounted onto the first skeletal framework,

wherein the first skeletal framework of the integrated platform has top and bottom rails that run substantially parallel to each other with cross bars connecting the top and bottom rails to form the first skeletal framework of the integrated platform, the first skeletal framework having a top horizontal surface to which one or more of the cabinet enclosures mount to, wherein the first skeletal framework and the cabinet enclosures are fabricated in place prior to the integrated platform being installed as the monolithic, pre-wired, pre-assembled integrated platform; thus, the integrated platform has a steel frame structure below at least the two or more mounted cabinet enclosures mounted onto the first skeletal framework, and the two or more mounted cabinet enclosures are preassembled onto the steel frame structure in place, to be lifted and transported with this equipment installed prior to the integrated platform being installed in a building.

12. The method of claim 11 , wherein the first skeletal framework of the integrated platform with its two or more cabinet enclosures mounted on the first skeletal framework is abutted and coupled to work with a second skeletal framework of a second integrated platform with its two or more cabinet enclosures mounted on the second skeletal framework.

13. The method of claim 11 , wherein a main UPS and a backup UPS mount onto the first skeletal framework and are part of the one or more UPSs.

14. The method of claim 11 , wherein a third cabinet enclosure having a main power supply input breaker coupled to the one or more UPSs is mounted on the first skeletal framework.

15. The method of claim 11 , further including:

routing a cabling of the two or more cabinet enclosures mounted on the first skeletal framework within the first skeletal framework structure below the mounted cabinet enclosures.

16. The method of claim 11 , further including:

mounting the cabinet enclosures onto the first skeletal framework with nuts and bolts through one or more holes in the first skeletal framework, where the nuts and the bolts are fastened and torqued.

17. The method of claim 11 , further including:

mounting a static switch cabinet enclosure, which is part of the two or more cabinet enclosures, to the first skeletal framework that contains the electrical equipment to ensure instantaneous switchover from one UPS supply to another.

18. The method of claim 11 , further including:

configuring the first skeletal framework to allow cabling to enter and exit the integrated platform from either side of the first skeletal framework.

19. The method of claim 11 , further including:

mechanically and electrically interconnecting switchgear cabinet enclosures via electrical bus bars through sides of the cabinet enclosures, where at least one bus bar per phase and one or more ground bars connect to each switchgear cabinet enclosure.

20. A monolithic, pre-wired, pre-engineered, and pre-assembled integrated platform for a critical power supply and electrical distribution system that is pre-assembled, scalable, and modular, comprising:

a skeletal framework of the integrated platform that acts as an equipment support structure as well as part of a cable routing support system;

wherein the skeletal framework supports a weight of two or more cabinet enclosures mounted onto the skeletal framework that includes a first electrical switchboard cabinet with one or more input circuit breakers housed in a first cabinet enclosure mounted to the skeletal framework, and a power distribution panel, housed in a second cabinet enclosure mounted to the skeletal framework, to supply power to electrical loads, wherein the skeletal framework of the integrated platform has top and bottom rails that run substantially parallel to each other with cross bars connecting the top and bottom rails to form the skeletal framework of the integrated platform, the skeletal framework having a top horizontal surface to which one or more of the cabinet enclosures mount to, wherein the skeletal framework and the cabinet enclosures are fabricated in place prior to the integrated platform being installed as the monolithic, pre-wired, pre-assembled integrated platform, thus, the integrated platform has a steel frame structure below at least the two or more cabinet enclosures mounted onto the first skeletal framework, and the two or more mounted cabinet enclosures are preassembled onto the steel frame structure in place, to be lifted and transported with this equipment installed prior to the integrated platform being installed in a building.

Assignments (4)
SECURITY INTEREST Recorded Oct 1, 2025
From: ROSENDIN ELECTRIC, INC.; MODULAR POWER SOLUTIONS, LLC
To: BMO BANK N.A., AS AGENT
Reel/Frame 072433/0351 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY RESENDIN TO ROSENDIN AND ADDING MODULAR POWER SOLUTIONS, LLC PREVIOUSLY RECORDED AT REEL: 390050 FRAME: 0835. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 13, 2016
From: ROSENDIN ELECTRIC, INC.; MODULAR POWER SOLUTIONS, LLC
To: BMO HARRIS BANK N.A., AS AGENT
Reel/Frame 039463/0649 →
PATENT COLLATERAL AGREEMENT Recorded Jun 16, 2016
From: RESENDIN ELECTRIC, INC.
To: BMO HARRIS BANK N.A., AS AGENT
Reel/Frame 039050/0835 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2015
From: ENGLERT, MATTHEW JOHN; EMERT, STEVEN; LOERA, JOHN MANUAL
To: ROSENDIN ELECTRIC, INC.
Reel/Frame 037387/0521 →
Continuity (5)
Continuation In Part 14223617 · Mar 24, 2014
Continuation 13959629 · Aug 5, 2013
Continuation 12549963 · Aug 28, 2009
Provisional Application 61182524 · May 29, 2009
Related Publication 20160105988A1 · Apr 14, 2016